User manual ZENOAH KOMATSU PC600LC-8 BROCHURE

[. . . ] Centralized Arrangement of Engine Checkpoints Work on Machine Anti-slip Plates for Safe Large Handrail, Step and Catwalk provide easy access to the engine and hydraulic equipment. Excellent Reliability and Durability Strengthened Boom and Arm KMAX Bucket offers superior wear-resistance for specific use in quarry. (optional) Fuel Pre-filter with water separator equipped as standard O-ring Face Seals, which have excellent sealing performance, are used for the hydraulic hoses. High-pressure In-line Filtration The cool-running hydraulic system is protected with the most extensive filtration system available, including a high pressure in-line filter for each main pump. Highly Reliable Electronic Devices Exclusively designed electronic devices have passed severe testing. [. . . ] OLSS (Open Center Load Sensing System) controls all pumps for efficient engine power use. This system also reduces hydraulic loss during operation. Multi-Function Color Monitor Power and Economy Mode The PC600-8 excavator is equipped with two working modes. Each mode is designed to match engine speed, pump speed, and system pressure to the current application, giving the operator flexibility to match equipment performance to the job at hand. Lower and Economical Fuel Consumption Using Economy Mode Enables operator to set the Eco mode to up to four levels according to working conditions so that production requirement is achieved at lowest possible fuel consumption. Working Mode P E (E0, E1, E2, E3) Application Power Mode Economy Mode Lifting Mode Advantage Maximum production/power Fast cycle time Good cycle time Good fuel economy Hydraulic pressure is increased 17%. Power Mode Economy Mode Lifting Mode L Reduction of Ambient Noise This is an image photo: may differ from the actual engine. 4 Reduced noise by adoption of an electronically controlled variable speed fan drive, large hybrid fan, low-noise muffler and cover with glasswool, to meet EU Stage 2 noise regulations. 5 PC600-8 H Y D R A U L I C E X C A V A T O R HYDRAULIC EXCAVATOR PC600-80 RELIABILITY FEATURES Excellent Reliability and Durability Strengthened Boom and Arm Thanks to the large cross-sectional structure employing a high tensile strength steel with a thick plate, partition wall, etc. , the boom and arm exhibit excellent durability and are highly resistant to bending and torsional stress. Strengthened Quarry Bucket for Provides Outstanding Wear-resistance (optional) The bucket for specific use in quarry is impact and wear resistant, providing high performance and long life. Combined with adoption of long-life KMAX tooth, durability of bucket is drastically enhanced. Quarry Bucket with KMAX Tooth * Koma-hard materials (KVX materials): Komatsu developed, wear-resistant, reinforced materials. Features high wear-resistance and little quality change by the heat generated during rock loading, maintaining the hardness for a long term. High-tensile strength steel High-tensile strength steel High-tensile strength steel Shroud: Enlarged High-pressure In-line Filtration The PC600-8 has the most extensive filtration system available, providing inline filters as standard equipment. An in-line filter in the outlet port of each main hydraulic pump reduces failures caused by contamination. Sturdy Undercarriage The undercarriage is strengthened to provide excellent reliability and durability when working on rocky ground or blasted rock. KMAX Tooth for Quarry Bucket · Unique bucket tooth shape superior digging performance · Long-term high sharpness · Great penetration performance · Hammerless, safe, and easy tooth replacement (Tooth replacement time: Halves the conventional machine. ) Partition wall Wide width arm Arm dent preventive plate (optional) Large cross-sectional structure boom Koma-hard materials Rock protectors In-line filter Wear plates (optional) Metal Guard Rings Metal guard rings protect all the hydraulic cylinders and improve reliability. Sturdy guards shield the travel motors and piping against damage from rocks. (Rock protectors are optional. ) High-tensile strength steel STEP 1 Photo may include optional equipment. O-ring Face Seal The hydraulic hose seal method has been changed from a conventional taper seal to an O-ring seal. This provides improved sealing performance during operation. Observing proper safety procedures, place tooth onto adapter (as shown). Frame Structure The revolving frame mount and center frame mount on the swing circle are no welding structure so that force is transmitted directly to the thick plate of the frame without passing through any welding. Track roller guard (full length) (optional) STEP 2 Strengthened Revolving Frame Underguard Guards the machine body against being hit by rocks from below and prevents hydraulic components and the engine from being damaged. Insert fastener, making sure it is in the unlocked position (as shown). Fuel Pre-filter (with Water Separator) Removes water and contaminants from in the fuel to enhance the fuel system reliability. Heat-resistant Wiring Heat-resistant wiring is utilized for the engine electric circuit and other major component circuit. STEP 3 DT-type connectors DT-type connectors seal tight and have higher reliability. pin locking shaft Using the correct size socket, rotate the pin locking shaft 90° clockwise (as shown) to finish the installation. Circuit Breaker With circuit breaker, the machine can be easily restarted after repair. STEP 4 pin locking shaft To remove fastener, use the correct size socket to rotate the pin locking shaft 90° counter-clockwise (as shown). Repeat steps 1-3 for a new installation. 6 Fuel pre-filter 7 PC600-8 H Y D R A U L I C E X C A V A T O R HYDRAULIC EXCAVATOR PC600-80 Safety Features Cab OPG top guard level 2 (by ISO 10262) capable with optional bolt-on top guard. WORKING ENVIRONMENT The cab interior is spacious and provides a comfortable working environment. . . Wide Visibility Large Comfortable Cab Comfortable Cab New PC600-8's cab offers an exceptionally comfortable operating environment. The large cab enables full flat reclining of the seat back with headrest. The right side window pillar has been removed and the rear pillar reshaped to provide better visibility. Pump/engine room partition prevents oil from spraying on the engine if a hydraulic hose should burst. Thermal and fan guards are placed around high-temperature parts of the engine and fan drive. Steps serrated and large handrail Photo may include optional equipment. Thermal guards are placed around high-temperature parts such as turbocharger. High-Quality EMMS Self-diagnostic System Steps Connected to the Machine Cab Steps allows access from left hand catwalk to top of machine for engine check and maintenance. · Abnormality Checking Function In case any abnormality should occur, the monitoring system checks whether hydraulic pressure, solenoid ON/OFF status, disconnection, engine speed, current of electricity, etc. are in the normal conditions to keep the machine downtime to a minimum. · Maintenance History Memory Function Maintenance records such as replacement of engine oil, hydraulic oil, filters, etc. can be stored. Wide Catwalk and Large Handrails Easier, safer operator cab access and maintenance checks. Maintenance display of the EMMS multi-color monitor (Example) Normal display Maintenance time display Engine oil replacement display Abnormal information & checking function display of the EMMS multicolor monitor (Example) Battery charging abnormal display Error code display Display for night work Anti-slip Plates Spiked plates provided on top of the machine cab maintains anti-slip performance for a prolonged period. · Trouble Data Memory Function All the trouble data are stored to serve as references for future checking and maintenance. Dust Indicator with 5-step Indication One-touch Drain Cock Easier, cleaner engine oil changes. Informs of air cleaner clogging in 5 steps to warn of filter condition. Reduced Maintenance Costs High performance filters are used in the hydraulic circuit and engine. [. . . ] Oil disc brake LOADING SHOVEL Operating weight, including 4000 mm 13'1" boom, 3000 mm 9'10" arm, 4. 0 m3 5. 2 yd3 heaped bucket, operator, lubricants, coolant, full fuel tank and standard equipment. PC600-8 Operating Ground Weight Pressure 109 kPa 61300 kg 1. 11 kgf/cm2 135, 140 lb 15. 8 psi PC600LC-8 Operating Ground Weight Pressure 102 kPa 62300 kg 1. 04 kgf/cm2 137, 350 lb 14. 8 psi Shoes Double grouser 600 mm 24" 12 13 BACKHOE BUCKET AND ARM COMBINATION BUCKET CAPACITY (HEAPED) SAE, PCSA m3 yd3 2. 0 2. 3 2. 7 2. 8 3. 1 3. 5 2. 62 3. 01 3. 53 3. 66 4. 05 4. 58 CECE m 3 LIFTING CAPACITY A WIDTH With Side shrouds, Side cutters mm in 1430 1580 1780 1920 2040 2110 56. 3" 62. 2" 70. 1" 75. 6" * 80. 3" * 83. 1" * Without Side shrouds, Side cutters mm in 1250 1400 1600 1920 2040 2110 49. 2" 55. 1" 63. 0" 75. 6" * 80. 3" * 83. 1" * WEIGHT (with side cutters) kg lb 2130 2260 2430 3100 3210 3280 4, 700 4, 980 5, 360 6, 830 7, 080 7, 230 TOOTH ARM LENGTH m ft in 3. 5 11'6" 4. 3 14'1" 5. 2 17'1" B C PC600-8 A: B: C: Cf: Cs: : Reach from swing center Bucket hook height Lifting capacity Rating over front Rating over side Rating at maximum reach unit: kg lb 3. 0m 10' Cf Cs yd 3 use with 7. 66m 25'2" boom 1. 8 2. 1 2. 4 2. 5 2. 8 3. 1 2. 35 2. 75 3. 14 3. 27 3. 66 4. 05 KMAX KMAX KMAX KMAX KMAX KMAX -- 3. 5 11'6" HD arm ** 2. 9 9'6" SE arm -- -- use with 7. 3m 23'11" HD boom use with 6. 6m 21'8" SE boom These charts are based on over-side stability with fully loaded bucket at maximum reach. : General purpose use, density up to 1. 8 t/m3 3, 000 lb/yd3 : General purpose use, density up to 1. 5 t/m3 2, 500 lb/yd3 -- : Not useable * : Bucket lip width ** : Available only to LC crawler LOADING SHOVEL DIMENSIONS 8915 29'3" 3775 12'5" 5140 16'10" R=3900 12'10" 3195 10'6" Boom : 7. 66m 25'2", Arm : 3. 5m 11'6", Bucket : 2. 7m3 3. 53cu. yd, Shoes : 600mm 24" triple, L MODE: "OFF" A MAX 9. 1m 30' 7. 6m 25' 6. 1m 20' B Cf Cs Cf Cs Cf Cs Cf Cs 9. 1m *6950 *6950 30' *15, 300 *15, 300 7. 6m *6750 *6750 *9350 *9350 25' *14, 900 *14, 900 *20, 700 *20, 700 6. 1m *6850 *6850 *9800 9700 *10950 *10950 20' *15, 100 *15, 100 *21, 600 21, 400 *24, 100 *24, 100 4. 6m *7100 6500 *10450 9300 *12150 *12150 *15000 *15000 15' *15, 600 14, 300 *23, 100 20, 600 *26, 800 *26, 800 *33, 100 *33, 100 3. 0m *7550 6050 *11200 8900 *13500 12100 *17100 17050 10' *16, 700 13, 400 *24, 700 19, 600 *29, 700 26, 700 *37, 700 37, 600 1. 5m 7950 5900 11250 8500 *14600 11450 *19050 16150 5' 17, 600 13, 100 24, 800 18, 700 *32, 100 25, 200 *42, 000 35, 600 0m 8100 6000 10900 8150 14500 10850 *19850 15450 0' 17, 900 13, 300 24, 100 18, 000 32, 000 23, 900 *43, 700 34, 100 -1. 5m 8650 6400 10750 8000 14100 10450 *19650 15200 -5' 19, 100 14, 200 23, 700 17, 700 31, 100 23, 000 *43, 300 33, 500 -3. 0m 9750 7250 10750 8050 14200 10550 *18550 15250 -10' 21, 500 16, 000 23, 700 17, 700 31, 300 23, 200 *40, 900 33, 600 -4. 6m *10150 8850 *12650 10900 *16300 15550 -15' *22, 400 19, 600 *27, 900 24, 000 *35, 900 34, 300 -6. 1m *9550 *9550 *11950 *11950 -20' *21, 000 *21, 000 *26, 300 *26, 300 Boom : 7. 66m 25'2", Arm : 3. 5m 11'6", Bucket : 2. 7m3 3. 53cu. yd, Shoes : 600mm 24" triple, L MODE: "ON" A MAX 9. 1m 30' 7. 6m 25' 6. 1m 20' B Cf Cs Cf Cs Cf Cs Cf Cs 9. 1m *8600 *8600 30' *18, 900 *18, 900 7. 6m *8350 *8350 *11800 9900 25' *18, 400 *18, 400 *26, 100 21, 900 6. 1m *8450 7200 *12350 9700 *13650 13600 20' *18, 600 15, 900 *27, 200 21, 400 *30, 100 30, 000 4. 6m 8600 6500 12100 9300 *15200 12900 *18600 *18600 15' 18, 900 14, 300 26, 700 20, 600 *33, 500 28, 400 *41, 000 *41, 000 3. 0m 8100 6050 11650 8900 15900 12100 *21300 17050 10' 17, 900 13, 400 25, 700 19, 600 35, 000 26, 700 *46, 900 37, 600 1. 5m 7950 5900 11250 8500 15150 11450 21700 16150 5' 17, 600 13, 100 24, 800 18, 700 33, 400 25, 200 47, 900 35, 600 0m 8100 6000 10900 8150 14500 10850 20950 15450 0' 17, 900 13, 300 24, 100 18, 000 32, 000 23, 900 46, 200 34, 100 -1. 5m 8650 6400 10750 8000 14100 10450 20650 15200 -5' 19, 100 14, 200 23, 700 17, 700 31, 100 23, 000 45, 600 33, 500 -3. 0m 9750 7250 10750 8050 14200 10550 20700 15250 -10' 21, 500 16, 000 23, 700 17, 700 31, 300 23, 200 45, 700 33, 600 -4. 6m 11800 8850 14550 10900 *20550 15550 -15' 26, 100 19, 600 32, 100 24, 000 *45, 300 34, 300 -6. 1m *12400 *12400 *15400 *15400 -20' *27, 300 *27, 300 *34, 000 *34, 000 Boom : 7. 3m 23'11", Arm : 3. 5m 11'6", Bucket : 2. 8m3 3. 66cu. yd, Shoes : 600mm 24" triple, L MODE: "OFF" A MAX 9. 1m 30' 7. 6m 25' 6. 1m 20' B Cf Cs Cf Cs Cf Cs Cf Cs 9. 1m *6500 *6500 30' *14, 400 *14, 400 7. 6m *6300 *6300 *7700 *7700 25' *13, 900 *13, 900 *17, 000 *17, 000 6. 1m *6350 *6350 *9650 9300 *10700 *10700 20' *14, 000 *14, 000 *21, 300 20, 600 *23, 600 *23, 600 4. 6m *6650 6650 *10250 9000 *11900 *11900 *14550 *14550 15' *14, 700 14, 600 *22, 700 19, 900 *26, 200 *26, 200 *32, 100 *32, 100 3. 0m *7150 6200 *11000 8600 *13200 11950 *16900 *16900 10' *15, 800 13, 600 *24, 200 19, 000 *29, 100 26, 300 *37, 200 *37, 200 1. 5m *7950 6050 11000 8200 *14300 11250 *18700 16200 5' *17, 600 13, 300 24, 200 18, 100 *31, 500 24, 800 *41, 300 35, 700 0m 8400 6150 10700 7950 14500 10750 *19600 15400 0' 18, 500 13, 600 23, 600 17, 500 31, 900 23, 800 *43, 200 34, 000 -1. 5m 9000 6650 10500 7800 14150 10450 *19450 15100 -5' 19, 900 14, 600 23, 200 17, 100 31, 200 23, 100 *42, 900 33, 300 -3. 0m 10300 7600 10550 7850 *14100 10500 *18250 15150 -10' 22, 700 16, 800 23, 300 17, 300 *31, 000 23, 200 *40, 300 33, 400 -4. 6m *10350 9600 *11850 10750 *15750 15450 -15' *22, 800 21, 200 *26, 100 23, 700 *34, 700 34, 100 -6. 1m *9500 *9500 *10800 *10800 -20' *20, 900 *20, 900 *23, 800 *23, 800 4. 6m 15' Cf Cs *20250 *44, 600 *20250 *44, 600 *14050 *31, 000 *16550 *36, 400 *22300 *49, 200 *24150 *53, 300 *20850 *46, 000 *15700 *34, 700 *14050 *31, 000 *16550 *36, 400 *22300 *49, 200 *24150 *53, 300 *20850 *46, 000 *15700 *34, 700 *12250 *27, 000 *19450 *42, 900 *26900 *59, 400 *12250 *27, 000 *19450 *42, 900 *26900 *59, 400 5530 18'2" 4. 6m 15' Cf Cs 1365 4'6" 3435 11'3" 3280 10'9" unit: kg lb 3. 0m 10' Cf Cs 48 1. 9" 780 2'7" 4250 13'11"(4600 15'1") 5360 17'7" (5710 18'9") ( ) : for PC600LC 600 23. 6" 3300 10'10" 3900 12'10" *3190 10'6" *When retracted *24900 *54, 900 *24900 *54, 900 LOADING SHOVEL WORKING RANGE AND BUCKET SELECTION 11 10 9 8 7 Working Range Type of bucket Capacity­heaped A B C D E F G Max. crowd distance Bottom dump 4. 0 m3 10090 mm 6705 mm 3495 mm 9190 mm 8850 mm 3275 mm 5135 mm 5. 2 yd3 33'1" 22'0" 11'6" 30'2" 29'0" 10'9" 16'10" *16900 *37, 300 *19800 *43, 600 *26550 *58, 500 *30150 *66, 500 *26200 *57, 800 *20100 *44, 300 *16900 *37, 300 *19800 *43, 600 24650 54, 300 24950 55, 000 25550 56, 300 *20100 *44, 300 *14750 *32, 600 *23200 *51, 200 *33300 *73, 400 *14750 *32, 600 *23200 *51, 200 *33300 *73, 400 A B 4. 6m 15' Cf Cs 6 5 4 3 2 1 10 9 8 7 6 5 4 3 2 1 0 1 unit: kg lb 3. 0m 10' Cf Cs Bucket digging force Arm crowd force 386 kN 39400 kg 86, 860 lb 338 kN 34500 kg 76, 660 lb C 2 3 4 5 Bucket Selection Type of bucket Capacity­heaped Width Weight No. [. . . ]