User manual ZENOAH KOMATSU HM400-2 BROCHURE

[. . . ] From rough terrain construction sites to landfills - the HM400-2 has the competitive edge. Komatsu designed, electronically controlled transmission for a comfortable ride. F6-R2 counter-shaft type transmission with K-ATOMiCS (Komatsu Advanced Transmission with Optimum Modulation Control System). Transmission shift hold button optimizes the operator control. Wide, spacious cab with excellent visibility The wide cab offers a comfortable operator and passenger environment Viscous mounts support the cab while absorbing vibrations and noise Low-noise cab through improved sealing with integrated floor Interior noise level 76 dB(A) Additional front under view mirrors provide superior visibility Air suspension seat is standard Power window (L. H) Tiltable cab can be tilted rearward 32 degrees to provide easy service. Easy-to-load body Heaped capacity 22. 3 m3 29. 2 yd3 Low loading height 2970 mm 9'9" High strength body constructed of thick wear-resistant steel having 400 Brinell hardness Hydro-pneumatic suspension for all terrains. High performance and environment-friendly SAA6D140E-5 ecot3 engine Gross horsepower 338 kW 453 HP Meets North American EPA Tier 3 and EU Stage 3A emission regulations for 2006 Engine power mode selection system realizes both greater productivity and improved fuel economy Higher engine output and torque improve productivity in all applications The hydro-pneumatic suspension in both front and rear suspensions assures a comfortable ride even over rough terrain. Photo may include optional equipment. Fully hydraulic articulated steering Light and easy operation Minimum turning radius 8. 7 m 28'7" Interaxle & differential locks provide excellent traction in rough terrain. The oil-cooled multiple-disc interaxle lock and differential locks can be turned on and off during travel. In addition, the differential locks can lock up all three axles' differentials for maximum traction. High capacity, reliable, continuously cooled, wet type multiple-disc brakes and retarder Fully hydraulic controlled wet multiple-disc brake Retarder absorbing capacity (continuous descent) 389 kW 533 HP 2 3 HM400-2 A R T I C U L AT E D D U M P T R U C K Hydro-pneumatic suspension ARTICULATED DUMP TRUCK ARTICULATED DUMP TRUCK HM400-1 HM400-2 PRODUCTIVITY FEATURES The combination of high travel speeds and an efficient engine with low emissions delivers maximum productivity at the lowest cost. Komatsu technology Engine power mode selection system The system allows selection of the appropriate mode between two modes <Power mode > or <Economy mode> according to each working condition. [. . . ] The body is built of high strength wear-resistant steel with a Brinell hardness of 400, and the body shape provides excellent load stability. Rugged enough for the toughest jobs, the HM400's frame is designed using a rigid box structure with connecting torque tubes made of high strength low alloy steel. High performance Komatsu SAA6D140E-5 engine This engine delivers faster acceleration and higher travel speeds with high horsepower per ton in its class. Advanced technology, such as Common Rail Injection system (CRI), air to air aftercooler, and an efficient turbo-charger enables the engine to meet the North American EPA Tier 3 and EU Stage 3A emission regulations. High torque at low speed, impressive acceleration, and low fuel consumption ensure maximum productivity. Komatsu designed electronically controlled countershaft transmission The Komatsu designed Electronically Controlled Transmission called K-ATOMiCS has been a success in Komatsu's rigid dump trucks. The electronic clutch modulation system ensures proper clutch pressure when the clutch is engaged. The total control system controls both the engine and transmission by monitoring the vehicle conditions. This high technology system assures smooth shifts without shock and maximizes power train life. Hydraulically controlled wet multiple-disc brakes and retarder Wet multiple-disk brakes have been proven on Komatsu dump trucks and wheel loaders ensuring highly reliable and stable brake performance. The large-capacity, continuously cooled, wet-multiple disc brakes also function as a highly responsive retarder which gives the operator greater confidence at higher speeds when travelling downhill. Retarder Absorbing Capacity (continuous descent): 389 kW 533 HP Articulated steering Fully hydraulic articulated steering offers low-effort operating performance and maneuverability. A minimum turning radius of only 8. 7 m 28'7" provides ability to work in tight areas. 8. 70 m 28'7" 4. 17 m 13'8" Komatsu designed interaxle and differential locking systems The full-time six-wheel drive system reduces slippage. A wet multiple-disk interaxle clutch also locks the three axles in unison for greater traction. The interaxle lock and differential locks can be switched on and off while the truck is travelling, thereby boosting productivity. In addition, the differential lock switch, which is a three position switch, can lock up the rear axle differentials only, or all axles for maximum performance in the worst conditions. 4 5 HM400-2 A R T I C U L AT E D D U M P T R U C K Built-in ROPS/FOPS cab ARTICULATED DUMP TRUCK HM400-2 OPERATOR ENVIRONMENT Komatsu has developed a state-of-the-art, wide comfortable cab. The low level of vibration and noise ensure maximum productivity from the operator. Low-noise designed cab Integrated cab and floor provide airtight cab. The low noise and sound insulated muffler /exhaust pipe contribute to reducing sound levels. All these together offer a quiet and comfortable operator environment. Air suspension seat is standard The air suspension, fabric-covered seat which is adjustable to the operator's weight is provided as standard. The air suspension seat dampens vibrations transmitted from the machine and reduces operator fatigue as well as holding the operator securely to assure confident operation. These structures conform to ISO 3471-1994 standard. Hydro-pneumatic suspension for all terrains The hydro-pneumatic suspension assures a comfortable ride even over rough terrain and ensures maximum productivity and operator confidence. Viscous cab mounts Viscous mounts reduce the noise transmitted to the cab and achieve a quiet 76 dB(A) noise level Electric body dump control lever The low effort lever makes dumping easier than ever. Supplementary steering and secondary brakes Supplementary steering and secondary brakes are standard features. Steering: ISO 5010-1992, SAE J1511 Brakes: ISO 3450-1996 Wide, spacious cab with excellent visibility The wide cab provides a comfortable space for the operator and a full size buddy seat. Large electrically operated window and the operator's seat positioned to the left side ensures superior visibility. Ergonomically designed cab The ergonomically designed operator's compartment makes it very easy and comfortable for the operator to use all the controls. [. . . ] 35. 3% Guards The following guards are provided as standard: Protective grille for rear window Engine underguard Heavy duty transmission underguard Propeller shaft guards Exhaust thermal guard Fire prevention covers SUSPENSION SYSTEM Front . Combined hydro-pneumatic and rubber suspension system STEERING SYSTEM Type . Articulated type, fully hydraulic power steering with two double-acting cylinders Supplementary steering . Automatically actuated, electrically powered Minimum turning radius, wall to wall . [. . . ]