User manual ZENOAH KOMATSU HD465-7 BROCHURE

[. . . ] Japan HD465-7 Off-Highway Truck HD465-7 OFF-HIGHWAY TRUCK WALK-AROUND WALK-AROUND Komatsu is committed to building dump trucks that offer maximum productivity, a comfortable ride, and hassle-free operation and maintenance. This commitment, combined with our many years of experience, has produced the HD465-7 off-highway truck. Operator Environment Wide, Spacious Cab with Excellent Visibility Ergonomically Designed Cab Easy-to-See Instrument Panel Suspension Seat Tiltable, Telescoping Steering Wheel and Low Effort Pedals Electric Body Dump Control Lever K-ATOMiCS with "Skip-Shift" Function Hydropneumatic Suspension for All Terrains Viscous Cab Mounts Built-in ROPS/FOPS Supplementary Steering and Secondary Brakes Three-Mode Hydropneumatic Suspension (Auto-Suspension) (Option) See page 6 and 7. GROSS HORSEPOWER 551 kW 739 HP @ 2000 rpm NET HORSEPOWER 533 kW 715 HP @ 2000 rpm MAXIMUM GVW 98800 kg 217, 820 lb Productivity Features High Performance SAA6D170E-3 Komatsu Engine Automatic Idling Setting System (AISS) Mode-Changing System Hydraulically Controlled Wet Multiple-Disc Brakes and Retarder Auto Retard Speed Control (ARSC) High Strength Body Small Turning Radius ABS (Anti-Lock Braking System) (Option) ASR (Automatic Spin Regulator) (Option) PLM II (Memory Card Type Payload Meter) (Option) See page 4 and 5. Reliability Features Fully Hydraulic Braking System Reliable Komatsu Manufactured Major Components High-Rigidity Frames Wet Multiple-Disc Brakes Flat Face-to-Face O-Ring Seals Sealed DT Connectors Highly Reliable Hydraulic System See page 8. Harmony with Environment Low Operation Noise Low Fuel Consumption Easy Maintenance Extended Oil Change Interval Centralized Greasing Points Centralized Arrangement of Filters Flanged Type Rim Vehicle Health Monitoring System (VHMS) (Option) See page 9. 2 3 HD465-7 OFF-HIGHWAY TRUCK PRODUCTIVITY PRODUCTIVITY FEATURES FEATURES High Performance SAA6D170E-3 Komatsu Engine Such advanced technology as High Power Injection System (HPI), air to air aftercooler and an efficient turbo-charger realizes high torque at low speed, impressive acceleration and low fuel consumption, which ensures maximum productivity. High Strength Body The body is built of 130 kg/mm2 184, 900 PSI wear-resistant high-tensile steel with a Brinell hardness of 400. [. . . ] High power mode with superior operating power is suited to job sites where more time is spent working on inclines. Economy mode with reduced fuel consumption and operating noise should be used when working on level sites or under conditions where machine load is lighter. AUTO RETARD SPEED CONTROL UP In Cab Laptop In Office Memory card reader SET CANCEL DOWN RS232C Memory card Go down slope at constant speed PLM II Daily report Note) The memory card, card reader and software for data processing are available as options. 4 5 HD465-7 OPERATOR OPERATOR ENVIRONMENT ENVIRONMENT Wide, Spacious Cab with Excellent Visibility The wide cab provides a comfortable space for the operator and a full size buddy seat. Large electrically operated windows ensure superior visibility. OFF-HIGHWAY TRUCK K-ATOMiCS with "Skip-Shift" Function The K-ATOMiCS (Komatsu Advanced Transmission with Optimum Modulation Control System) ensures proper clutch modulation pressure when the clutch is engaged. The total control system controls both the engine and transmission by monitoring the vehicle conditions. This system and newly added "skip-shift" function ensure smooth shifting and responsive acceleration. Viscous Cab Mounts Viscous mounts reduce the noise transmitted to the cab and achieve a quiet 77 dB(A) noise level. Built-in ROPS/FOPS Ergonomically Designed Cab The ergonomically designed operator's compartment makes it very easy and comfortable for the operator to use all the controls. The result is more confident operation by operators and greater productivity. "Skip-shift" function Optimum travel speed automatically selected in response to angle of ascent. Reduced frequency F4 Skip-shift Shift hold Shift down These structures conform to ISO 3471 F4 F4 F1 ROPS standard, and ISO 3449 FOPS standard. Easy-to-See Instrument Panel The instrument panel makes it easy to monitor critical machine functions. In addition, a caution light warns the operator of any problems that may occur. This makes the machine very friendly and easy to service. Steering Wheel and Pedals Low effort pedals reduce operator fatigue when working continuously for long periods. The tiltable, telescoping steering column enables operators to maintain the optimum driving position at all times. of shift downs and smoother operation are provided. Current Shift down Shift down Shift down F2 F1 F3 F2 F4 F4 F3 Supplementary Steering and Secondary Brakes Supplementary steering and secondary brakes are standard features. Steering: ISO 5010, SAE J1511 Brakes: ISO 3450 Electric Body Dump Control Lever Suspension Seat The suspension, fabric-covered seat which is adjustable to the operator's weight is provided as standard. The suspension seat dampens vibrations transmitted from the machine and reduces operator fatigue as well as holding the operator securely to assure confident operation. A positioning sensor is installed for dump body control which significantly reduces the shock made by the lowering of the dump body. Hydropneumatic Suspension for all Terrains The hydropneumatic suspension assures a comfortable ride even over rough terrain and ensures maximum productivity and operator confidence. Nitrogen gas Oil Three-Mode Hydropneumatic Suspension (Auto-Suspension) (Option) Suspension mode is automatically switched to one of three stages (soft, medium and hard) according to load and operating conditions, for a more comfortable and stable ride. 6 7 HD465-7 OFF-HIGHWAY TRUCK RELIABILITY RELIABILITY FEATURES FEATURES Komatsu Components Komatsu manufactures the engine, torque converter, transmission, hydraulic units, and electrical parts on this dump truck. Komatsu dump trucks are manufactured with an integrated production system under a strict quality control system. EASY EASY MAINTENANCE MAINTENANCE Extended Oil Change Intervals In order to minimize operating costs, oil change intervals Nipple Flat Face-to-Face O-Ring Seals Flat face- to- face O-ring seals are used to securely seal all hydraulic hose connections and to prevent oil leakage. Hose O-ring Flange Type Rim Flange type rims provide easy removal/installation for the tires. have been extended: Engine oil 500 hours Hydraulic oil 4000 hours VHMS (Vehicle Health Monitoring System) (Option) Centralized Greasing Points VHMS controller monitors the health conditions of major components, enables remote analysis of the machine and its operation. This process is supported by the Komatsu distributors, factory and design team. Dry type with double elements and precleaner (cyclonpack type), plus dust indicator BRAKES Brakes meet ISO 3450 standard. When hydraulic pressure drops below the rated level, parking brake is automatically actuated. [. . . ] Manually controlled (meets ISO 5010 and SAE J1511) Minimum turning radius . 39° Grade distance: 600 m (1970 ft) TIRES 0 50 20 100 40 EMPTY Grade distance: 900 m (2950 ft) GROSS WEIGHT 0 0 50 20 100 40 EMPTY Grade distance: 1500 m (4920 ft) GROSS WEIGHT 0 0 50 20 100 40 EMPTY GROSS WEIGHT 150 60 200 80 0 Standard tire . 24. 00-35-36PR x 10 lb 250 300 350 400 3 100 120 140 160 180 200 x 10 kg -25 3 150 60 200 80 x 10 lb 250 300 350 400 3 100 120 140 160 180 200 x 10 kg -25 3 150 60 200 80 x 103 lb 250 300 350 400 3 100 120 140 160 180 200 x 10 kg -25 LOADED -40 -35 -30 TOTAL RESISTANCE (GRADE+ROLLING)(%) SERVICE REFILL CAPACITIES CAB Dimensions comply with ISO 3471 ROPS (Roll-Over Protective Structure) standard. [. . . ]