User manual YAMAHA YZF-R6-2005

[. . . ] OWNER'S MANUAL YZF-R6 5SL-28199-E2 EAU26941 DECLARATION of CONFORMITY We Company: MORIC CO. , LTD. Address: 1450-6 Mori Mori-Machi Shuchi-gun Shizuoka 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00, 5VS-00, 5VX-00, 3HT-00, 5UX-00, 5UX-10, 5KS-00 and 5KS-10 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC) EN300 330-2 v1. 1. 1(2001-6), EN60950(2000) Two or Three-Wheel Motor Vehicles Directive(97/24/EC: Chapter 8, EMC) Place of issue: Shizuoka, Japan Date of issue: Aug. 1st 2002 Kazuji Kawai representative name and signature INTRODUCTION EAU10100 Welcome to the Yamaha world of motorcycling!As the owner of the YZF-R6, you are benefiting from Yamaha's vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. [. . . ] The most important points of inspection, adjustment, and lubrication are explained on the following pages. The intervals given in the periodic maintenance and lubrication chart should be simply considered as a general guide under normal riding conditions. However, DEPENDING ON THE WEATHER, TERRAIN, GEOGRAPHICAL LOCATION, AND INDIVIDUAL USE, THE MAINTENANCE INTERVALS MAY NEED TO BE SHORTENED. EWA10320 WARNING Modifications not approved by Yamaha may cause loss of performance and render the vehicle unsafe for use. Owner's tool kit 6 WARNING If you are not familiar with maintenance work, have a Yamaha dealer do it for you. The owner's tool kit is located inside the storage compartment under the passenger seat. (See page 3-18. ) The service information included in this manual and the tools provided in the owner's tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. However, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly. NOTE: If you do not have the tools or experience required for a particular job, have a Yamaha dealer perform it for you. 6-1 PERIODIC MAINTENANCE AND MINOR REPAIR EAU17705 Periodic maintenance and lubrication chart NOTE: G The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. G From 50000 km, repeat the maintenance intervals starting from 10000 km. G Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km) NO. 1 * Fuel line 2 * Spark plugs ITEM CHECK OR MAINTENANCE JOB 1 · Check fuel hoses for cracks or damage. 3 * Valves 4 5 Air filter element Clutch · Check valve clearance. 6-2 10 Every 40000 km 20 30 40 ANNUAL CHECK 6 6 * Front brake Whenever worn to the limit 7 * Rear brake Whenever worn to the limit 8 * Brake hoses Every 4 years PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) NO. 9 * Wheels ITEM CHECK OR MAINTENANCE JOB 1 · Check runout and for damage. 10 20 30 40 ANNUAL CHECK 10 * Tires 11 * Wheel bearings 12 * Swingarm · Check bearing for looseness or damage. · Adjust and lubricate chain with a special O-ring chain lubricant thoroughly. · Make sure that all nuts, bolts and screws are properly tightened. Every 50000 km Every 800 km and after washing the motorcycle or riding in the rain 13 Drive chain 6 14 * Steering bearings 15 * Chassis fasteners 16 Sidestand Every 20000 km 17 * Sidestand switch 18 * Front fork 19 * Shock absorber assembly Rear suspension relay 20 * arm and connecting arm pivoting points 21 * Electronic fuel injection · Check operation. · Adjust engine idling speed and synchronization. 6-3 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) NO. ITEM CHECK OR MAINTENANCE JOB 1 22 23 Engine oil Engine oil filter cartridge · Change. · Check the air cut-off valve, reed valve, and hose for damage. 10 20 30 40 ANNUAL CHECK 24 * Cooling system Front and rear brake 25 * switches 26 Moving parts and cables Throttle grip housing and cable Every 3 years 27 * 6 EAU18670 28 * Air induction system Muffler and exhaust pipe Lights, signals and switches 29 * 30 * NOTE: G The air filter needs more frequent service if you are riding in unusually wet or dusty areas. G Hydraulic brake service · Regularly check and, if necessary, correct the brake fluid level. 6-4 PERIODIC MAINTENANCE AND MINOR REPAIR · Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. [. . . ] Alternatively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot. Cover the muffler outlet with a plastic bag to prevent moisture from entering it. Do not store the battery in an excessively cold or warm place [less than 0 °C (30 °F) or more than 30 °C (90 °F)]. NOTE: Make any necessary repairs before storing the motorcycle. 7-4 7 SPECIFICATIONS Dimensions: Overall length: 2045 mm (80. 5 in) Overall width: 690 mm (27. 2 in) Overall height: 1105 mm (43. 5 in) Seat height: 830 mm (32. 7 in) Wheelbase: 1385 mm (54. 5 in) Ground clearance: 145 mm (5. 71 in) Minimum turning radius: 3800 mm (149. 6 in) Engine oil: Type: SAE10W30 or SAE10W40 or SAE15W40 or SAE20W40 or SAE20W50 -20 -10 0 10 20 30 40 50 °C Fuel: Recommended fuel: Premium unleaded gasoline only Fuel tank capacity: 17. 0 L (4. 49 US gal) (3. 74 Imp. gal) Fuel reserve amount: 3. 5 L (0. 92 US gal) (0. 77 Imp. gal) SAE 10W-30 SAE 10W-40 SAE 15W-40 SAE 20W-40 SAE 20W-50 Electronic fuel injection: Manufacturer: NIPPON INJECTOR Model: INP-250/4 Spark plug(s): Manufacturer/model: NGK/CR9EK, CR10EK Spark plug gap: 0. 6­0. 7 mm (0. 024­0. 028 in) Weight: With oil and fuel: 183. 0 kg (403 lb) Engine: Engine type: Liquid cooled 4-stroke, DOHC Cylinder arrangement: Forward-inclined parallel 4-cylinder Displacement: 600. 0 cm³ (36. 61 cu. in) Bore × stroke: 65. 5 × 44. 5 mm (2. 58 × 1. 75 in) Compression ratio: 12. 40 :1 Starting system: Electric starter Lubrication system: Wet sump Recommended engine oil grade: API service SE, SF, SG type or higher Engine oil quantity: Without oil filter cartridge replacement: 2. 40 L (2. 54 US qt) (2. 11 Imp. qt) With oil filter cartridge replacement: 2. 60 L (2. 75 US qt) (2. 29 Imp. qt) Clutch: Clutch type: Wet, multiple-disc Transmission: Primary reduction system: Spur gear Primary reduction ratio: 86/44 (1. 955) Secondary reduction system: Chain drive Secondary reduction ratio: 48/16 (3. 000) Transmission type: Constant mesh 6-speed Operation: Left foot operation 8 Cooling system: Coolant reservoir capacity (up to the maximum level mark): 0. 25 L (0. 26 US qt) (0. 22 Imp. qt) Radiator capacity (including all routes): 2. 15 L (2. 27 US qt) (1. 89 Imp. qt) Air filter: Air filter element: Wet element 8-1 SPECIFICATIONS Gear ratio: 1st: 37/13 (2. 846) 2nd: 37/19 (1. 947) 3rd: 28/18 (1. 556) 4th: 32/24 (1. 333) 5th: 25/21 (1. 190) 6th: 26/24 (1. 083) Manufacturer/model: MICHELIN/Pilot POWER Manufacturer/model: DUNLOP/D218 M Rear wheel: Wheel type: Cast wheel Rim size: 17M/C x MT5. 50 Loading: Maximum load: 192 kg (423 lb) (Total weight of rider, passenger, cargo and accessories) Front brake: Type: Dual disc brake Operation: Right hand operation Recommended fluid: DOT 4 Tire air pressure (measured on cold tires): Loading condition: 0­90 kg (0­198 lb) Front: 250 kPa (36 psi) (2. 50 kgf/cm²) Rear: 290 kPa (42 psi) (2. 90 kgf/cm²) Loading condition: 90­192 kg (198­423 lb) Front: 250 kPa (36 psi) (2. 50 kgf/cm²) Rear: 290 kPa (42 psi) (2. 90 kgf/cm²) High-speed riding: Front: 250 kPa (36 psi) (2. 50 kgf/cm²) Rear: 290 kPa (42 psi) (2. 90 kgf/cm²) Chassis: Frame type: Diamond Caster angle: 24. 50 ° Trail: 95. 0 mm (3. 74 in) Rear brake: Type: Single disc brake Operation: Right foot operation Recommended fluid: DOT 4 Front tire: Type: Tubeless Size: 120/70 ZR17M/C (58W) Manufacturer/model: MICHELIN/Pilot POWER C Manufacturer/model: DUNLOP/D218F M Front suspension: Type: Telescopic fork Spring/shock absorber type: Coil spring/oil damper Wheel travel: 120. 0 mm (4. 72 in) 8 Rear suspension: Type: Swingarm (link suspension) Spring/shock absorber type: Coil spring/gas-oil damper Wheel travel: 120. 0 mm (4. 72 in) Front wheel: Wheel type: Cast wheel Rim size: 17M/C x MT3. 50 Rear tire: Type: Tubeless Size: 180/55 ZR17M/C (73W) 8-2 SPECIFICATIONS Electrical system: Ignition system: DC. [. . . ]