User manual YAMAHA WR250F-2001

[. . . ] In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any further questions, do not hesitate to contact your Yamaha dealer. So, remember to put safety first! IMPORTANT MANUAL INFORMATION EAU10151 Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION!WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander, or a person inspecting or repairing the motorcycle. [. . . ] ITEM Brake pedal pivot shaft Clutch lever pivot shaft Shift pedal pivot shaft Sidestand CHECK OR MAINTENANCE JOB Lubricate with lithium-soap-based grease. 6-4 1000 km (600 mi) 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) ANNUAL CHECK 1 2 17 18 19 G G G 3 4 5 6 7 20 G G G G 21 * Sidestand switch 22 * Front fork Shock absorber assembly Rear suspension relay arm and con24 * necting arm pivoting points 23 * 25 G G G Engine oil Engine oil filter element G Every 5000 km (3000 mi) 8 26 G 9 G 27 * Cooling system G Every 3 years Front and rear brake 28 * switches Moving parts and 29 cables G G PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING NO. 1000 km (600 mi) 10000 km (6000 mi) 20000 km (12000 mi) 30000 km (18000 mi) 40000 km (24000 mi) ANNUAL CHECK G 30 * Throttle grip housing and cable G G 2 3 4 EAU18670 G 31 * Air induction system G 32 * EXUP system 33 * G Lights, signals and switches G G 5 6 7 8 9 NOTE: G The air filter needs more frequent service if you are riding in unusually wet or dusty areas. G Hydraulic brake service Regularly check and, if necessary, correct the brake fluid level. Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. Replace the brake hoses every four years and if cracked or damaged. G G G 6-5 PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 Removing and installing panels 1 2 3 4 The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. page 3-12. ) 2. Pull the front part of the panel outward, and then remove the panel by pulling it off. PERIODIC MAINTENANCE AND MINOR REPAIR To install the panel 1. Place the panel in the original position, and then install the collars and bolts. 2 Panel C To remove the panel 1. Bolt 2 3 4 5 6 7 To install the panel Place the panel in the original position, and then install the bolts. Remove the bolt, and then remove the panel as shown. To install the panel 1. Place the vehicle on a level surface. NOTE: Check the washer for damage and replace it if necessary. 6-10 PERIODIC MAINTENANCE AND MINOR REPAIR install and tighten the oil filler cap. 1 1 2 1. Oil quantity: Without oil filter element replacement: 1. 30 L (1. 37 US qt) (1. 14 Imp. qt) With oil filter element replacement: 1. 40 L (1. 48 US qt) (1. 23 Imp. qt) 2 3 6. Install the oil filter element cover by installing the bolts, then tightening them to the specified torque. Tightening torque: Oil filter element cover bolt: 10 Nm (1. 0 m·kgf, 7. 2 ft·lbf) NOTE: Be sure to wipe off spilled oil on any parts after the engine and exhaust system have cooled down. ECA11620 4 5 6 7 8 9 8. Install the engine oil drain bolt, and then tighten it to the specified torque. Tightening torque: Engine oil drain bolt: 20 Nm (2. 0 m·kgf, 14. 5 ft·lbf) 9. Add the specified amount of the recommended engine oil, and then 6-11 CAUTION: G In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel specification of "CD" or oils of a higher quality than specified. In addition, do not use oils labeled "ENERGY CONSERVING II" or higher. G Make sure that no foreign material enters the crankcase. PERIODIC MAINTENANCE AND MINOR REPAIR 1 comes out after one minute, turn the engine off immediately so it will not seize. After checking the oil pressure, tighten the bleed bolt to the specified torque. EAU20070 Coolant The coolant level should be checked before each ride. In addition, the coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart. EAU20252 1 G 2 3 4 5 6 7 8 9 1. Start the engine, and then let it idle for several minutes while checking it for oil leakage. [. . . ] Follow all the instructions in the "Care" section of this chapter. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the 7-3 CAUTION: G Apply spray oil and wax sparingly and make sure to wipe off any excess. G Never apply oil or wax to any rubber and plastic parts, but treat them with a suitable care MOTORCYCLE CARE AND STORAGE fuel from deteriorating. Perform the following steps to protect the cylinder, piston rings, etc. [. . . ]