User manual YAMAHA PW80

[. . . ] Il convient de lire attentivement ce manuel avant la première utilisation du véhicule. Bitte lesen Sie diese Bedienungsanleitung sorgfältig durch, bevor Sie das Fahrzeug in Betrieb nehmen. OWNER'S MANUAL MANUEL DU PROPRIÉTAIRE BEDIENUNGSANLEITUNG PW80(Z) 3RV-28199-8K PRINTED ON RECYCLED PAPER IMPRIMÉ SUR PAPIER RECYCLÉ AUF RECYCLINGPAPIER GEDRUCKT YAMAHA MOTOR CO. , LTD. PRINTED IN JAPAN 2009. 04­0. 2×1 !(E, F, G) Read this manual carefully before operating this vehicle. OWNER'S MANUAL PW80(Z) 3RV-28199-8K-E0 EAU48180 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. EC Declaration of Conformity conforming to Directive 98/ 37/EC, 2006/42/EC We, YAMAHA MOTOR CO. , LTD. [. . . ] If you are not familiar with vehicle service, have a Yamaha dealer perform service. EWA15121 WARNING Turn off the engine when performing maintenance unless otherwise specified. G A running engine has moving parts that can catch on body parts or clothing and electrical 7-1 PERIODIC MAINTENANCE AND ADJUSTMENT EAU41765 Periodic maintenance and lubrication chart TIP 1 2 INITIAL THEREAFTER EVERY 80 hours 40 hours 80 hours 160 hours G G From 160 hours, repeat the maintenance intervals starting from 40 hours. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. 3 4 5 6 7 NO. ITEM CHECK OR MAINTENANCE JOB Check fuel hoses for cracks or damage. Tighten spokes if necessary. 10 hours 20 hours 40 hours 1 2 3 4 5 * Fuel line Spark plug Air filter element * * Clutch Front brake 8 6 * Rear brake Whenever worn to the limit 9 7 * Wheels Whenever worn to the limit 7-2 PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL NO. Adjust and lubricate chain with Yamaha chain and cable lube thoroughly. 10 hours 20 hours 40 hours 80 hours THEREAFTER EVERY 40 hours 80 hours 160 hours 8 * Tires 2 3 4 Every ride 9 10 * * Wheel bearings Steering bearings 11 Drive chain 5 6 7 8 9 12 13 14 15 * Chassis fasteners Sidestand pivot * * Front fork Shock absorber assembly Carburetor 16 * 7-3 PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL NO. 10 hours 20 hours 40 hours 80 hours THEREAFTER EVERY 40 hours 80 hours 160 hours 1 17 * Autolube pump Transmission oil * * Control cables Throttle grip housing and cable Brake lever pivot shaft Brake pedal pivot shaft * * Cylinder head and exhaust system Spark arrester 2 3 4 5 6 7 8 9 18 19 20 21 22 23 24 TIP The air filter needs more frequent service if you are riding in unusually wet or dusty areas. 7-4 PERIODIC MAINTENANCE AND ADJUSTMENT EAU19603 Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plug can reveal the condition of the engine. Remove the spark plug cap. it if necessary. 1 Specified spark plug: PW80 NGK/BPR6HS PW80Z NGK/BP6HS DENSO/W20FP 1. Measure the spark plug gap with a wire thickness gauge and, if necessary, adjust the gap to specification. 2 3 4 5 6 1 To check the spark plug 1. Check that the porcelain insulator around the center electrode of the spark plug is a medium-to-light tan (the ideal color when the vehicle is ridden normally). TIP If the spark plug shows a distinctly different color, the engine could be operating improperly. Check the spark plug for electrode erosion and excessive carbon or other deposits, and replace 7-5 1 7 8 1. Spark plug cap Spark plug gap: 0. 6­0. 7 mm (0. 024­0. 028 in) 9 2. Remove the spark plug as shown, with the spark plug wrench included in the owner's tool kit. 2. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the PERIODIC MAINTENANCE AND ADJUSTMENT spark plug threads. Install the spark plug with the spark plug wrench, and then tighten it to the specified torque. Exhaust manifold bolt EAU41102 Removing the power reduction plate To obtain full engine performance capability, removing the power reduction plate is required. Always let the exhaust system cool prior to touching exhaust components. [EWA14581] Tightening torque: Spark plug: 25 Nm (2. 5 m·kgf, 18. 1 ft·lbf) 1 2 3 1. Power reduction plate TIP If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4­1/2 turn past finger tight. However, the spark plug should be tightened to the specified torque as soon as possible. [. . . ] For motorcycles equipped with a fuel cock that has an "OFF" position: Turn the fuel cock lever to 8-3 MOTORCYCLE CARE AND STORAGE "OFF". Drain the carburetor float chamber by loosening the drain bolt; this will prevent fuel deposits from building up. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating. Perform the following steps to protect the cylinder, piston rings, etc. [. . . ]