User manual YAMAHA FJR1300-2005

[. . . ] OWNER'S MANUAL FJR1300 FJR1300A 5JW-28199-E4 EAU26941 DECLARATION of CONFORMITY We Company: MORIC CO. , LTD. Address: 1450-6 Mori Mori-Machi Shuchi-gun Shizuoka 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00, 5VS-00, 5VX-00, 3HT-00, 5UX-00, 5UX-10, 5KS-00 and 5KS-10 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC) EN300 330-2 v1. 1. 1(2001-6), EN60950(2000) Two or Three-Wheel Motor Vehicles Directive(97/24/EC: Chapter 8, EMC) Place of issue: Shizuoka, Japan Date of issue: Aug. 1st 2002 Kazuji Kawai representative name and signature INTRODUCTION EAU10100 Welcome to the Yamaha world of motorcycling!As the owner of the FJR1300/FJR1300A, you are benefiting from Yamaha's vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. [. . . ] 1000­1600 km (600­1000 mi) Avoid prolonged operation above 6000 r/min. Keep the engine speed out of the tachometer red zone. If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. 5 5-3 OPERATION AND IMPORTANT RIDING POINTS EAU17212 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10310 WARNING G 5 G Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are not likely to touch them. Do not park on a slope or on soft ground, otherwise the vehicle may overturn. ECA10380 CAUTION: Never park in an area where there are fire hazards such as grass or other flammable materials. 5-4 PERIODIC MAINTENANCE AND MINOR REPAIR EAU17240 EAU17360 EWA10350 Owner's tool kit Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of inspection, adjustment, and lubrication are explained on the following pages. The intervals given in the periodic maintenance and lubrication chart should be simply considered as a general guide under normal riding conditions. However, DEPENDING ON THE WEATHER, TERRAIN, GEOGRAPHICAL LOCATION, AND INDIVIDUAL USE, THE MAINTENANCE INTERVALS MAY NEED TO BE SHORTENED. EWA10320 WARNING Modifications not approved by Yamaha may cause loss of performance and render the vehicle unsafe for use. Owner's tool kit WARNING If you are not familiar with maintenance work, have a Yamaha dealer do it for you. The owner's tool kit is located under the rider seat. (See page 3-14. ) The service information included in this manual and the tools provided in the owner's tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. However, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly. NOTE: If you do not have the tools or experience required for a particular job, have a Yamaha dealer perform it for you. 6 6-1 PERIODIC MAINTENANCE AND MINOR REPAIR EAU17705 Periodic maintenance and lubrication chart NOTE: G The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. G From 50000 km, repeat the maintenance intervals starting from 10000 km. G Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km) NO. 1 * Fuel line 2 * Spark plugs ITEM CHECK OR MAINTENANCE JOB 1 · Check fuel hoses for cracks or damage. 6-2 10 Every 40000 km 20 30 40 ANNUAL CHECK 6 5 * Clutch 6 * Front brake Whenever worn to the limit 7 * Rear brake Whenever worn to the limit 8 * Brake hoses Every 4 years PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) NO. 9 * Wheels ITEM CHECK OR MAINTENANCE JOB 1 · Check runout and for damage. 10 20 30 40 ANNUAL CHECK 10 * Tires 11 * Wheel bearings 12 * Swingarm · Check bearing for looseness or damage. · Make sure that all nuts, bolts and screws are properly tightened. 6-3 Every 50000 km 13 * Steering bearings 14 * Chassis fasteners 15 Sidestand, centerstand Every 20000 km 6 16 * Sidestand switch 17 * Front fork 18 * Shock absorber assembly Rear suspension relay 19 * arm and connecting arm pivoting points 20 * Electronic fuel injection 21 22 Engine oil Engine oil filter cartridge PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) NO. ITEM CHECK OR MAINTENANCE JOB 1 23 * Cooling system 24 25 * 26 Final gear oil Front and rear brake switches Moving parts and cables Throttle grip housing and cable Muffler and exhaust pipe Lights, signals and switches · Check coolant level and vehicle for coolant leakage. 10 20 30 40 ANNUAL CHECK Every 3 years EAU17670 27 * 28 * 6 29 * NOTE: G The air filter needs more frequent service if you are riding in unusually wet or dusty areas. G Hydraulic brake and clutch service · Regularly check and, if necessary, correct the brake and clutch fluid levels. [. . . ] NOTE: Make any necessary repairs before storing the motorcycle. 7-4 7 SPECIFICATIONS Dimensions: Overall length: 2195 mm (86. 4 in) Overall width: 760 mm (29. 9 in) Overall height: 1435 mm (56. 5 in) Seat height: 805 mm (31. 7 in) Wheelbase: 1515 mm (59. 6 in) Ground clearance: 135 mm (5. 31 in) Minimum turning radius: 3100 mm (122. 0 in) Engine oil: Type: SAE20W40 Recommended engine oil grade: API service SE, SF, SG type or higher Engine oil quantity: Without oil filter cartridge replacement: 3. 80 L (4. 02 US qt) (3. 34 Imp. qt) With oil filter cartridge replacement: 4. 00 L (4. 23 US qt) (3. 52 Imp. qt) Model: INP-732/4 Spark plug(s): Manufacturer/model: NGK/CR8E Manufacturer/model: DENSO/U24ESR-N Spark plug gap: 0. 7­0. 8 mm (0. 028­0. 031 in) Clutch: Clutch type: Wet, multiple-disc Final gear oil: Type: Shaft drive gear oil Quantity: 0. 20 L (0. 21 US qt) (0. 18 Imp. qt) Transmission: Primary reduction system: Helical gear Primary reduction ratio: 75/48 (1. 563) Secondary reduction system: Shaft drive Secondary reduction ratio: 35/36 × 21/27 × 33/9 (2. 773) Transmission type: Constant mesh 5-speed Operation: Left foot operation Gear ratio: 1st: 43/17 (2. 529) 2nd: 39/22 (1. 773) 3rd: 31/23 (1. 348) 4th: 28/26 (1. 077) Weight: With oil and fuel: FJR1300 275. 0 kg (606 lb) FJR1300A 282. 0 kg (622 lb) Cooling system: Coolant reservoir capacity (up to the maximum level mark): 0. 25 L (0. 26 US qt) (0. 22 Imp. qt) Radiator capacity (including all routes): 3. 20 L (3. 38 US qt) (2. 82 Imp. qt) Engine: Engine type: Liquid cooled 4-stroke, DOHC Cylinder arrangement: Forward-inclined parallel 4-cylinder Displacement: 1298. 0 cm³ (79. 20 cu. in) Bore × stroke: 79. 0 × 66. 2 mm (3. 11 × 2. 61 in) Compression ratio: 10. 80 :1 Starting system: Electric starter Lubrication system: Wet sump Air filter: Air filter element: Dry element 8 Fuel: Recommended fuel: Regular unleaded gasoline only Fuel tank capacity: 25. 0 L (6. 61 US gal) (5. 50 Imp. gal) Fuel reserve amount: 5. 0 L (1. 32 US gal) (1. 10 Imp. gal) Electronic fuel injection: Manufacturer: NIPPON INJECTOR 8-1 SPECIFICATIONS 5th: 26/28 (0. 929) Tire air pressure (measured on cold tires): Loading condition: 0­90 kg (0­198 lb) Front: 250 kPa (36 psi) (2. 50 kgf/cm²) Rear: 250 kPa (36 psi) (2. 50 kgf/cm²) Loading condition: FJR1300 90­201 kg (198­443 lb) FJR1300A 90­194 kg (198­428 lb) Front: 250 kPa (36 psi) (2. 50 kgf/cm²) Rear: 290 kPa (42 psi) (2. 90 kgf/cm²) High-speed riding: Front: 250 kPa (36 psi) (2. 50 kgf/cm²) Rear: 250 kPa (36 psi) (2. 50 kgf/cm²) Chassis: Frame type: Diamond Caster angle: 26. 00 ° Trail: 109. 0 mm (4. 29 in) Operation: Right hand operation Recommended fluid: DOT 4 Rear brake: Type: Single disc brake Operation: Right foot operation Recommended fluid: DOT 4 Front tire: Type: Tubeless Size: 120/70 ZR17M/C (58W) Manufacturer/model: METZELER/MEZ4J FRONT Manufacturer/model: BRIDGESTONE/BT020F N Front suspension: Type: Telescopic fork Spring/shock absorber type: Coil spring/oil damper Wheel travel: 135. 0 mm (5. 31 in) Rear tire: Type: Tubeless Size: 180/55 ZR17M/C (73W) Manufacturer/model: METZELER/MEZ4J Manufacturer/model: BRIDGESTONE/BT020R N Rear suspension: Type: Swingarm (link suspension) Spring/shock absorber type: Coil spring/gas-oil damper Wheel travel: 125. 0 mm (4. 92 in) Front wheel: Wheel type: Cast wheel Rim size: 17M/C x MT3. 50 8 Rear wheel: Wheel type: Cast wheel Rim size: 17M/C x MT5. 50 Electrical system: Ignition system: Transistorized coil ignition (digital) Charging system: AC magneto Loading: Maximum load: FJR1300 201 kg (443 lb) FJR1300A 194 kg (428 lb) (Total weight of rider, passenger, cargo and accessories) Front brake: Type: Dual disc brake 8-2 Battery: Model: GT14B-4 SPECIFICATIONS Voltage, capacity: 12 V, 12. 0 Ah Fuses: Main fuse: 50. 0 A Headlight fuse: 25. 0 A Signaling system fuse: 15. 0 A Ignition fuse: 10. 0 A Parking lighting fuse: 10. 0 A Radiator fan fuse: 15. 0 A Hazard fuse: 7. 5 A Electronic fuel injection fuse: 15. 0 A ABS control unit fuse: FJR1300A 7. 5 A ABS motor fuse: FJR1300A 30. 0 A Backup fuse: 10. 0 A Windshield motor fuse: 2. 0 A Headlight: Bulb type: Halogen bulb Bulb voltage, wattage x quantity: Headlight: 12 V, 60 W/55. 0 W × 2 Tail/brake light: 12 V, 5. 0 W/21. 0 W × 2 Front turn signal light: 12 V, 21. 0 W × 2 Rear turn signal light: 12 V, 21. 0 W × 2 Auxiliary light: 12 V, 5. 0 W × 2 Meter lighting: 14 V, 1. 1 W × 4 Neutral indicator light: 14 V, 1. 1 W × 1 High beam indicator light: 14 V, 1. 1 W × 1 Oil level warning light: 14 V, 1. 1 W × 1 Turn signal indicator light: 14 V, 2. 0 W × 2 Engine trouble warning light: 14 V, 1. 1 W × 1 ABS warning light: FJR1300A 14 V, 1. 1 W × 1 Immobilizer system indicator light: LED 8 8-3 CONSUMER INFORMATION EAU26351 EAU26381 EAU26400 Identification numbers Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. KEY IDENTIFICATION NUMBER: Key identification number Vehicle identification number 1. Vehicle identification number VEHICLE IDENTIFICATION NUMBER: The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key. The vehicle identification number is stamped into the steering head pipe. [. . . ]