User manual USP CONNECTORS ADHESIVE ANCHORING SYSTEMS FOR CONCRETE AND MASONRY GUIDE 2005

[. . . ] ADHESIVE ANCHORING SYSTEMS FOR CONCRETE AND MASONRY CIA-GEL 7000 EPOXY CIA-EA EPOXY ACRYLATE EPOXY, ANCHORING & CRACK INJECTION SYSTEMS USP supplies quality products to build Stronger Safer Structures _______________________________ Rancho Cucamonga - Livermore - Montgomery - Houston - Largo - North Wilkesboro - Lumberton - Long Beach - Thornhill, Ontario ICC ES code report: ICC-ES ESR-1702 3 1 2 USP Structural Connectors began marketing adhesive anchoring systems after aquiring Covert Operations, Inc. At that time, Covert Operations had over a decade of experience in supplying high profile and technically demanding projects. Project types using these products range from seismic retrofits of landmark buildings and bridges, to billion dollar transportation projects, to industrial applications including refineries and large water/wastewater treatment plants. [. . . ] 10 Attaching ledgers or tension connectors to masonry. 6 7 8 9 10 USP Structural Connectors CIA-GEL 7000 Epoxy Anchoring System 2-component, 100% solids, 1 to 1 ratio, moisture insensitive, non-sag, nonshrink, solvent free, high strength epoxy. For use in anchoring threaded rod and rebar into normal and lightweight concrete, stemwalls, concrete block, reinforced brick, unreinforced masonry (URM/UMB), and other construction materials. Can also be used as a pick proof caulking material/security sealant and to seal non-moving cracks. Listings/Approvals: ICC-ES ESR-1702, LA City RR 25113 & RR 25029, Caltrans + most other state DOTs Meets ASTM C-881 & AASHTO M-235 Tensile and shear capacities for threaded rod in f'c=2500 psi concrete 1, 2, 3, 4 Rod Diameter (in) Drill Bit Diameter (in) Embed. Depth (in) 1-7/8 3-3/8 2-1/2 4-1/2 3-1/8 5-5/8 3-3/4 6-3/4 7-7/8 9 Shear Capacity Tensile Capacity Based on Bond Based on Bond Strength (lbs) Strength (lbs) U l t i m a t e Allowable U l t i m a t e Allowable 4760 1190 -- --- -8600 2150 5880 1470 7760 1940 -- --- -13980 3495 14220 3555 10400 2600 -- --- -21600 5400 19060 4765 15660 3915 -- --- -26740 6685 27620 6905 33968 8492 34748 8687 49320 12330 44720 11180 Tensile capacities for threaded rod at a 1 3/4 inch edge distance in f'c=2500 psi concrete 1, 2, 3, 4 Rod Diameter (in) 3/8 1/2 5/8 3/4 7/8 1 Drill Bit Diameter (in) 1/2 5/8 3/4 7/8 1 1-1/4 Embed. Depth (in) 3-3/8 4-1/2 5-1/2 9 6-3/4 7-7/8 13 9 15 Tensile Capacity Based on Bond Strength (lbs) Ultimate 7828 11960 14400 20160 17940 27415 35100 34900 41920 Allowable 1957 2990 3600 5040 4485 6850 8775 8725 10480 3/8 1/2 5/8 3/4 7/8 1 1/2 5/8 3/4 7/8 1 1-1/4 Shear capacity for threaded rod at a 1 3/4 inch edge distance in f'c=2500 psi concrete 1, 2, 3, 4, 5 Rod Diameter (in) 1/2 5/8 Drill Bit Diameter (in) 5/8 3/4 Embed. Depth (in) 4 1/2 5-3/4 Shear Capacity Based on Bond Strength (lbs) U l t i m a t e Allowable 5862 1465 10800 2700 1) Allowable load must be the lesser of bond or steel strength. 2) Spacing and edge distances may be reduced in accordance with the Anchoring Systems Technical Guide and/or ICC ES ESR-1702. 3) Allowable loads may be increased by 33-1/3% for short term loading due to earthquakes or wind. 4) Allowable bond strength values are based on a safety factor of 4. 0. 5) Shear load applied parallel to the free edge. 10 OZ CAULKING GUNSUPPLIED BY CONTRACTOR CNOZ12 GEL-10 PDT-22 CNOZ12 GEL-22 HDT-22 CIA-GEL 7000 Cartridges CIA-GEL 7000 Cure Times Substrate Temperature F 41° - 50° 51° - 60° 61° - 70° 71° - 80° 80° - 90° Bolt Up Time 12 hrs 8 hrs 6 hrs 4 hrs 4 hrs Full Cure Time 72 hrs 48 hrs 36 hrs 24 hrs 24 hrs Catalog Number Reference Number Description GEL-10 GEL-22 101-10K 101-22 CIA-GEL 7000 10 FL. Cartridge Qty/Package 12 12 CIA-GEL 7000 Dispensing Tools Catalog Number Reference Number Description HDT-22 PDT-22 202-22 201-22 CIA-GEL 7000 22 FL OZ Hand Dispensing Tool CIA-GEL 7000 22 FL OZ Pneumatic Tool Qty/Package 1 1 CIA-GEL 7000 Nozzles Catalog Number Reference Number Description CNOZ12 302 1/2 Inch Step Down Mixing Nozzle (bags of 6) Bags/Case 10 USP Structural Connectors CIA-EA Epoxy Acrylate 2-component, 100% solids, all weather, moisture insensitive, non-sag, nonshrink, solvent free, high strength epoxy acrylate. For use in anchoring threaded rod and rebar into normal and lightweight concrete, stemwalls, concrete block, reinforced brick, unreinforced masonry (URM/UMB), and other construction materials. Can also be used as a pick proof caulking material/security sealant and to seal non-moving cracks. Listings/Approvals: ICC-ES ESR-1702, LA City RR 25113 Tensile and shear capacities for threaded rod in f'c=2500 psi concrete 1, 2, 3, 4 Rod Diameter (in) 3/8 1/2 5/8 3/4 7/8 1 Drill Bit Diameter (in) 7/16 9/16 11/16 13/16 15/16 1-1/8 Embed. Depth (in) 3-3/8 4-1/2 5-5/8 6-3/4 7-7/8 9 Tensile Capacity Based on Bond Strength (lbs) Ultimate 6800 11580 23380 28460 28460 44200 Shear Capacity Based on Bond Strength (lbs) Tensile capacities for threaded rod at a 1 3/4 inch edge distance in f'c=2500 psi concrete 1, 2, 3, 4 Rod Diameter (in) 3/8 1/2 5/8 3/4 7/8 1 Drill Bit Diameter (in) 7/16 9/16 11/16 13/16 15/16 1-1/8 Embed. Depth (in) 3-3/8 4-1/2 5-5/8 9 6-3/4 11 7-3/4 9 15 Tensile Capacity Based on Bond Strength (lbs) U l t i m a t e Allowable 5820 1455 5820 1455 10500 2625 17760 4440 12217 3055 23948 5985 22567 5640 26060 6515 30508 7625 Allowable U l t i m a t e Allowable 1700 5940 1485 2895 10240 2560 5845 17640 4410 25300 7115 6325 25300 7115 6325 40980 11050 10245 Shear capacity for threaded rod at a 1 3/4 inch edge distance in f'c=2500 psi concrete 1, 2, 3, 4, 5 Rod Diameter (in) 1/2 Drill Bit Diameter (in) 9/16 Embed. Depth (in) 4 1/2 Shear Capacity Based on Bond Strength (lbs) U l t i m a t e Allowable 4220 1055 1) Allowable load must be the lesser of bond or steel strength. [. . . ] Insert rod into hole while rotating one to two revolutions until the rod contacts the bottom of the hole. Qty/Package 1 1 1 1 1 1 1 1 1 Catalog Number Reference Number Description HP12 HP58 HP34 HP78 HP1 HP118 HP114 HP138 HP112 PLUG-12 PLUG-58 PLUG-34 PLUG-78 PLUG-1 PLUG-118 PLUG-114 PLUG-138 PLUG-112 1/2 Hole Plug 5/8 Hole Plug 3/4 Hole Plug 7/8 Hole Plug 1 Hole Plug 1 1/8 Hole Plug 1 1/4 Hole Plug 1 3/8 Hole Plug 1 1/2 Hole Plug HP114 Hole plugs may be required for certain overhead anchoring configurations, especially when anchoring during high temperatures. Match hole plugs to the drilled hole size (typically 1/8 inch larger than the rod diameter). NB118 Hole Cleaning Accessories Catalog Number Reference Number Description NB129 NB3412 NB118 AN18 401 402 403 404 1/2 inch Nylon Brush 3/4 inch Nylon Brush 1 inch Nylon Brush Air Nozzle w/ 18 inch extension AN18 Qty/Package 1 1 1 1 CIA-GEL 7000: CUBIC INCHES OF ADHESIVE REQUIRED FOR INSTALLATION IN SOLID BASE MATERIALS Rod Dia (in) 1/4 3/8 1/2 5/8 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2 1 3/4 2 2 1/4 Hole Dia (in) 3/8 1/2 5/8 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2 1 5/8 2 2 1/4 2 1/2 1 0. 09 0. 14 0. 20 0. 26 0. 32 0. 38 0. 46 0. 48 0. 59 0. 60 0. 74 1. 29 1. 65 1. 90 2 0. 19 0. 28 0. 40 0. 53 0. 64 0. 75 0. 92 0. 96 1. 17 1. 20 1. 47 2. 58 3. 30 3. 80 3 0. 28 0. 42 0. 60 0. 79 0. 97 1. 13 1. 37 1. 44 1. 76 1. 79 2. 21 3. 86 4. 95 5. 69 Drilled Hole Depth (inches) 4 5 6 7 8 0. 37 0. 47 0. 56 0. 65 0. 75 0. 56 0. 70 0. 83 0. 97 1. 11 0. 81 1. 01 1. 21 1. 41 1. 61 1. 05 1. 32 1. 58 1. 84 2. 11 1. 29 1. 61 1. 93 2. 25 2. 58 1. 51 1. 89 2. 26 2. 64 3. 02 1. 83 2. 29 2. 75 3. 20 3. 66 1. 91 2. 39 2. 87 3. 35 3. 83 2. 35 2. 93 3. 52 4. 11 4. 69 2. 39 2. 99 3. 59 4. 19 4. 78 2. 94 3. 68 4. 42 5. 15 5. 89 5. 15 6. 44 7. 73 9. 02 10. 30 6. 60 8. 25 9. 90 11. 55 13. 20 7. 59 9. 49 11. 39 13. 28 15. 18 9 0. 84 1. 25 1. 81 2. 37 2. 90 3. 39 4. 12 4. 31 5. 28 5. 38 6. 62 11. 59 14. 85 17. 08 10 0. 93 1. 39 2. 01 2. 63 3. 22 3. 77 4. 58 4. 78 5. 87 5. 98 7. 36 12. 88 16. 50 18. 98 11 1. 02 1. 53 2. 21 2. 90 3. 54 4. 15 5. 03 5. 26 6. 45 6. 58 8. 10 14. 17 18. 15 20. 87 12 1. 12 1. 67 2. 42 3. 16 3. 86 4. 53 5. 49 5. 74 7. 04 7. 18 8. 83 15. 46 19. 80 22. 77 ESTIMATING GUIDE: VOLUMES FOR VARIOUS AVAILABLE CARTRIDGE SIZES Product Catalog Number fluid ounces (fl. mililiters (ml) 650 ml 250 ml 150 ml 350 ml CIA-EA: CUBIC INCHES OF ADHESIVE REQUIRED FOR INSTALLATION IN SOLID BASE MATERIALS Rod Dia (in) 1/4 3/8 1/2 5/8 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2 Hole Dia (in) 5/16 7/16 9/16 11/16 13/16 15/16 1 1/8 1 1/4 1 3/8 1 1/2 1 5/8 Drilled Hole Depth (inches) 4 5 6 7 8 0. 28 0. 35 0. 42 0. 49 0. 56 0. 42 0. 52 0. 63 0. 73 0. 84 0. 62 0. 78 0. 93 1. 09 1. 24 0. 87 1. 09 1. 30 1. 52 1. 74 0. 87 1. 09 1. 31 1. 53 1. 75 1. 42 1. 77 2. 13 2. 48 2. 83 1. 83 2. 29 2. 75 3. 20 3. 66 1. 91 2. 39 2. 87 3. 35 3. 83 2. 35 2. 93 3. 52 4. 11 4. 69 2. 39 2. 99 3. 59 4. 19 4. 78 2. 94 3. 68 4. 42 5. 15 5. 89 1 0. 07 0. 10 0. 16 0. 22 0. 22 0. 35 0. 46 0. 48 0. 59 0. 60 0. 74 2 0. 14 0. 21 0. 31 0. 43 0. 44 0. 71 0. 92 0. 96 1. 17 1. 20 1. 47 3 0. 21 0. 31 0. 47 0. 65 0. 66 1. 06 1. 37 1. 44 1. 76 1. 79 2. 21 9 0. 63 0. 94 1. 40 1. 96 1. 97 3. 19 4. 12 4. 31 5. 28 5. 38 6. 62 10 0. 70 1. 05 1. 55 2. 17 2. 19 3. 54 4. 58 4. 78 5. 87 5. 98 7. 36 11 0. 77 1. 15 1. 71 2. 39 2. 40 3. 90 5. 03 5. 26 6. 45 6. 58 8. 10 12 0. 84 1. 26 1. 86 2. 61 2. 62 4. 25 5. 49 5. 74 7. 04 7. 18 8. 83 Example: How many cartridges of 22 fl oz CIA-GEL 7000 are required to install 200 1/2 inch diameter all thread rods in 5/8 inch diamter holes drilled 8 inches deep into concrete? 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