User manual U-LINE CLRCO2175 INS

[. . . ] Refer to Figure 2 for exact specifications. 15/32" ø 0. 177" (#16 Drill) 11/16" Deep 3/8" 31/32" . 125" 11/16" Ref BACK VIEW 1/4" Ref TOP VIEW 3/4" Min Ref 2175 Models: Width: 23-3/4" Height: 29-3/4" 2115 & CLR2160 Models: Width: 14-3/4" Height: 29-3/4" 3/8" SIDE VIEW 13/32" BOTTOM VIEW The door panel must not weigh more than 20 lbs. Figure 2 ø 5/16" x 1/4" Deep Chamfer 1/32" x 45° ULIN_0401_A 3/4" 31/32" Route notch in top corner of overlay panel as shown (see Top and Side Views). Width: 31/32" Depth: 1/8" 1/8" Relief Notch for Pivot Plate CAUTION Be careful not to drill too deep! [. . . ] If a user-supplied cabinet handle will be used, attach its hardware to the overlay panel at this time. 1" 11-7/8±1/32 For use on Model 2175 Only 1" 28-7/8" ± 1/4" ULIN_0402_A Figure 6 3. Attach the door panel to the overlay panel using #10 x 5/8" wood screws and nylon spacers. The nylon spacers fit between the overlay panel and the door panel as shown in Figure 7. The spacers allow the original door panel to slide back into the 1/4"-thick door reveal (channel). 03/2006 3 www. U-LineService. com Typical Wood Panel Door Panel Wood Panel Top Hinge Plate (5/8" Longer than Existing Top Hinge Plate) Pivot Post #10 x 5/8" Round Head Screw Seven Required Plastic Spacer Seven Required #8-32 x 1/2" Flat Head Screw Three Places Figure 7 ULIN_0404_A Top Pivot Plate 4. Remove the existing bottom pivot plate and replace with the Full Overlay pivot plate (see Figure 8). Figure 9 Door Panel ULIN_0405 Existing Door Existing Bottom Pivot Plate (Remove and Discard) Wood Panel Bottom Pivot Plate (5/8" Longer Than Existing Bottom Pivot Plate, Flush Side Facing Out) #8-32 x 3/8" SEMS Hex Screw Two Places 3. Install the pivot post into the new Replacement Bottom Hinge (using the Phillips screwdriver) and install the hinge onto the unit. Replace the door closure assembly onto the bottom pivot post (see Figure 10). Be sure that bosses on closers align with holes in hinge and hinge plate. Figure 8 IMPORTANT Door panel and overlay panel must be aligned properly or the door will not operate correctly. Install the assembled panel by sliding the original door panel back into the doorframe. Replace the Overlay Handle and secure with the two screws removed in Step 4 under Removing Existing Door. Starting at the corners and working toward the center, push the door gasket back into place. Remove the existing hinges from the unit, saving the door closure assembly. Install the new Replacement Top Hinge onto the unit (see Figure 9). Door Closure Top Door Closure Bottom Boss Existing Door Boss #8-32 x 1/2" Flat Head Screw Three Places Wood Panel Bottom Hinge Plate (5/8" Longer than Existing Bottom Hinge Plate) Pivot Post Figure 10 IMPORTANT Pivot posts must be cleaned. Position door and install the pivot post into the top hinge (using the Phillips screwdriver). Reinstall the door shelves by lining up the bosses and first pushing straight in, then down at a 45° angle. www. U-LineService. com 4 03/2006 Checking Door Alignment The unit's door is aligned at the factory before shipment. However, its alignment could have been disturbed during shipment or during door panel installation. Adjusting Door Alignment 1. [. . . ] Remove the door closers from the bottom hinge, clean thoroughly and lubricate the mating surfaces with petroleum jelly. Reinstall the closers, lining up the bosses with holes in hinge and hinge plate (see Figure 14). Mount the door and install top hinge pivot pin. Door Closer Inserts Boss Figure 14 03/2006 5 www. U-LineService. com Who to Call Service Information If the need for service arises, contact the dealer from whom the unit was purchased. [. . . ]