User manual U-LINE CLR2160BK FULLOVERLAY INSTALL

[. . . ] Refer to Figure 2 for exact specifications. 15/32" ø 0. 177" (#16 Drill) 11/16" Deep 3/8" 31/32" . 125" 11/16" Ref BACK VIEW 1/4" Ref TOP VIEW 3/4" Min Ref 2175 Models: Width: 23-3/4" Height: 29-3/4" 2115 & CLR2160 Models: Width: 14-3/4" Height: 29-3/4" 3/8" SIDE VIEW 13/32" BOTTOM VIEW The door panel must not weigh more than 20 lbs. Figure 2 ø 5/16" x 1/4" Deep Chamfer 1/32" x 45° ULIN_0401_A 3/4" 31/32" Route notch in top corner of overlay panel as shown (see Top and Side Views). Width: 31/32" Depth: 1/8" 1/8" Relief Notch for Pivot Plate CAUTION Be careful not to drill too deep! [. . . ] If a user-supplied cabinet handle will be used, attach its hardware to the overlay panel at this time. 1" 11-7/8±1/32 For use on Model 2175 Only 1" 28-7/8" ± 1/4" ULIN_0402_A Figure 6 3. Attach the door panel to the overlay panel using #10 x 5/8" wood screws and nylon spacers. The nylon spacers fit between the overlay panel and the door panel as shown in Figure 7. The spacers allow the original door panel to slide back into the 1/4"-thick door reveal (channel). 03/2006 3 www. U-LineService. com Typical Wood Panel Door Panel 4. Use the two #8-32 x 1/2" Flat Head Phillips screws (Black) supplied with kit (see Figure 10). #8-32 x 1/2" Flat Head Screws Black, Two Places #10 x 5/8" Round Head Screw Seven Required 3/4" Wood Overlay Top Pivot Plate Screw to attach Handle Removed in step 4 Figure 7 Plastic Spacer Seven Required 4. Remove the existing bottom pivot plate and replace with the Full Overlay pivot plate (see Figure 8). Figure 10 5. Starting at the corners and working toward the center, push the door gasket back into place. Existing Door Existing Bottom Pivot Plate (Remove and Discard) Wood Panel Bottom Pivot Plate (5/8" Longer Than Existing Bottom Pivot Plate, Flush Side Facing Out) #8-32 x 3/8" SEMS Hex Screw Two Places Installing the Door 1. Remove the existing hinges from the unit, saving the door closure assembly. Install the new Replacement Top Hinge onto the unit (see Figure 11). Wood Panel Top Hinge Plate (5/8" Longer than Existing Top Hinge Plate) Pivot Post Figure 8 IMPORTANT Door panel and overlay panel must be aligned properly or the door will not operate correctly. Install the assembled panel by sliding the original door panel back into the doorframe. Replace the Overlay Handle and secure with the two screws removed in Step 4 under Removing Existing Door. Attach Overlay cap to door, opposite side of where hinges will be (see Figure 9). Overlay Cap #8-32 x 1/2" Flat Head Screw Three Places Top Pivot Plate Figure 11 Door Panel ULIN_0405 3. Install the pivot post into the new Replacement Bottom Hinge (using the Phillips screwdriver) and install the hinge onto the unit. Replacement Handle 3/4" Wood Panel 4. Replace the door closure assembly onto the bottom pivot post (see Figure 12). Be sure that bosses on closers align with holes in hinge and hinge plate. Figure 9 www. U-LineService. com 4 03/2006 2. If the door edge is 1/8" below and parallel to the top of the cabinet, the door is aligned. If it is not, note whether the side opposite the hinge needs to be moved UP or DOWN, and use the following procedure. Note: If door is adjusted correctly, but panel is not square with the adjacent cabinets, slight adjustments can be made by drilling the holes in the vinyl coated steel panel slightly oversized. [. . . ] Remove the door closers from the bottom hinge, clean thoroughly and lubricate the mating surfaces with petroleum jelly. 03/2006 5 www. U-LineService. com 7. Reinstall the closers, lining up the bosses with holes in hinge and hinge plate (see Figure 16). Mount the door and install top hinge pivot pin. Door Closure Inserts Existing Door Wood Overlay Boss Figure 16 Who to Call Service Information If the need for service arises, contact the dealer from whom the unit was purchased. [. . . ]