User manual TOSHIBA 4200 FA 75-80 KVA

[. . . ] 4002 , rebmeceD :etaD 200-81465 :rebmuN tnemucoD LAUNAM SRESU . A. S. U EHT NI DERUTCAFUNAM METSYS REWOP ELBITPURRETNINU THREE-PHASE 75 / 80 kVA UPS TOSHIBA 4200FA THREE-PHASE 75/80 kVA UNINTERRUPTIBLE POWER SYSTEM OPERATION MANUAL FOR MODELS T42#3F750XAXXN, T42#3F750FAXXN, T42#3F800XAXXN, T42#3F800FAXXN. INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Rd. , Houston, Texas 77041 ABIHSOT 4200FA ABIHSOT IMPORTANT NOTICE The Instructions contained in this manual are not intended to cover all of the details or variations in equipment or to provide for every possible contingency to be met in connection with installation, operation, or maintenance. Should further information be required or should particular problems arise which are not covered sufficiently the matter should be referred to the local Toshiba sales office. The contents of this instruction manual shall not become a part of or modify any prior or existing equipment, commitment, or relationship. The sales contract contains the entire obligation of Toshiba International Corporation's UPS Division. [. . . ] Shown with bottom cable entry configuration. ABIHSOT 23 Single Input UPS with input transformer. Shown with top cable entry configuration. ABIHSOT 24 Dual Input UPS with input transformer. Shown with top cable entry configuration. ABIHSOT 25 Single Input UPS with no transformers. Shown with top cable entry configuration. ABIHSOT 26 Dual Input UPS with no transformers. Shown with top cable entry configuration. ABIHSOT 27 4. 1. 3 Dual Input Configuration Units are shipped from the factory wired for single input configuration. This change should only be performed by factory trained service personnel and not by the end user. Bypass jumpers are factory installed on bypass bus bars. Single Input Configuration Move wires from bypass bus bars to stand offs to configure for dual input. Dual Input Configuration ABIHSOT 28 4. 2 Control Circuit and External Battery Interface Connections The following illustrates the wiring connections of the Control Circuits and Battery Interface Circuits. 4. 2. 1 Recommended Wire Size and Tightening Torque UPS Control and Battery Interface Minimum Wire Size and Tightening Torque for UPS Control and Battery Interface Circuits USE MINIMUM 75° C COPPER WIRING TERMINAL (TERMINAL #) *UPS CONTROL CIRCUITS (1-18) *BATTERY CONTROL CIRCUITS (3-6) AWG 14-16 14-16 TIGHTENING TORQUE 8 in-lbs. 8 in-lbs. *Indicates Class 1 wiring method is to be used. ABIHSOT 29 4. 3 4. 3. 1 Communication Interface Remote Contact The remote contact interface is a standard feature and is available as dry switch contacts through a DB9 male connector located on the back side of the UPS (see Section 9 for DB9 connector location). The following schematic shows the contact state and pin assignment for each signal and the associated DB9 connector pinout. 5 System Common 6 Bypass Active DB9 Male Connector Outline (facing connector) 1 7 Battery Voltage Low 2 3 4 5 8 UPS On-line 9 Battery Discharge 4 1 Fault Signal Detect 2 Notes: 1) Switches are shown in their inactive states (if battery voltage is low pin 7 will be connected to System Common). 3) Pin 3 is not used. ABIHSOT 6 7 8 9 30 4. 3. 2 RS-232C The RS-232C serial communication interface is available via a DB9 female connector located on the rear of the UPS (see Section 9 for DB9 connector location). This interface allows control of the UPS from a personal computer running special Toshiba software. The computer and the UPS are connected through a serial RS-232C communication port. The available data from the UPS, via the RS-232C communication link is shown below. Input Voltage Output Voltage Output Current Battery Voltage Input Frequency Output Frequency Utility Power OK Low Battery Voltage Detected UPS in BYPASS Mode UPS in NORMAL Mode Input and Output Frequency Synchronized UPD FAULT Occurred DC Bus Over-Current DC Bus Over-Voltage DC Bus Under-Voltage Input Over-Current Overheat Overload Being Timed Overload (allowable time exceeded) Output Over-Voltage (during Normal Mode) Output Under-Voltage (during Normal Mode) Operating Conditions UPS Operating Status (Described as Yes or No) Fault Details (Described as Occurred or Not Occurred) The connector pin assignment and female connector outline are illustrated below. Pin 1 2 3 4 5 6 7 8 9 I/O Symbol This pin is not used Description Input Output Output Input Output Input RXD TXD DTR SG DSR RTS CTS Receive Data Transmit Data Data Terminal Ready Signal Ground Data Set Ready Request To Send Clear To Send This pin is not used 4. 3. 3 UPS Shutdown (via RS-232C) When the UPS is operating from its internal batteries, a Shutdown order can be sent to the UPS telling it to turn OFF after a user-specified amount of time. This function can allow you to stop discharging the UPS batteries after an orderly system shutdown has been completed. The UPS can be programmed to turn OFF up to 8 minutes after the Shutdown command is given. This command can be cancelled before the specified time has elapsed by following the directions listed on the RS232 screen. 31 ABIHSOT DB9 Female connector outline (facing connector) 5 4 3 2 1 9 8 7 6 5. 0 Specifications 5. 1 Model Number Rated Output Capacity External Dimensions Weight Rated Voltage Voltage Variation Rated Frequency Number Phases / Wires * Power Factor Required Input Power Walk-in Function Inrush Current Current Limit * Harmonic Currents Rated Voltage Voltage Variation Rated Frequency Number Phases / Wires DC Nominal (Voltage Range) Float Charge (Regulation) Ripple Voltage **Rated Back-up Time Rated Charge Current Rated Voltage Rated Current Rated Power Factor Number Phases / Wires Voltage Regulation (phase-phase) Voltage Adjustment Range Phase Displacement Rated Frequency Frequency Regulation Frequency Synchronous Operation Range Frequency Slew Rate Voltage Transients (Recovery time: 50 mS) Inverter Overload Capacity Bypass Overload Capacity Crest Factor Neutral Line Conductor Harmonic Voltage Distortion Inrush Current protection Efficiency Heat loss to be removed Audible Noise Operating Temperature Operating Humidity Altitude *** Specifications ­ 4200FA 75kVA with Internal Transformer T42#3F750@AXXN 75kVA 44 inch W x 31 inch D x 74 inch H 2150 pounds # = (B-208, H- 220, C-240, N-380, T-400/415, D-480, M-600 )Vac +10% to ­15% ; (-15% to ­30%) **** 50/60 Hz 3 Phase / 3 Wire Greater than 0. 99 when in inverter mode 70kW when in inverter mode From 20% to 100% over 5 seconds Less than 12 times rated current under synchronous operation 115% maximum Less than 3% THD @ = (X-n/a, F-208)Vac +10% to ­15% 50/60 Hz 3 Phase / 4 Wire + GND 288VDC (230 to 332VDC) 328VDC (±2%) with 2. 28V/cell 2% R. M. S. Refer to Battery System Manual 20. 0 Amps **** 208 / 120 VAC 208 Amps 0. 8 lagging 3-phase / 4 Wire + GND ± 2% (0-100% balanced load) ± 3% (0-100% unbalanced load) ± 5V Manually from front key pad ± 2° (0-100% balanced load) ± 4° (unbalanced load) 50 / 60 Hz ± 0. 1% in free running mode ± . 5/1. 0/1. 5 Hz (± 1. 0 Hz. std. ) switch selectable by qualified technician 1 Hz/s to 3 Hz/s ± 3% (100% load step change) ± 5% (loss or return of input voltage) ± 3% (transfer of bypass to inverter) 125% 30sec ; 150% 5sec 1000% 10msec; 125% 10min. 2. 5 1. 73 times line rating 1. 5% max (linear load) Automatic transfer to bypass, then retransfer to inverter AC/DC/AC: 87% typical; DC/AC: 90% typical 40, 000Btu/hr (10kcal·kg/hr) 75 dB (A) at 1 meter from the units front display 0 to 40°C; optimal operating temperature is 25°C Less than 90% RH (non-condensing) Less than 1000 meters Main Input Optional Bypass Input Battery Output Environment Items marked with an (*) are specified at rated conditions under balanced linear loads. (**) Battery backup time may vary depending on the operating conditions and ambient temperature at the installation site. An initial charge time of 24 hrs is necessary to obtain proper battery performance level before the unit is placed in operation. [. . . ] - UPS ON-LINE OUTPUT VOLTAGE= ###V OUTPUT CURRENT= ###% * UPS OL: REDUCE LOAD * Note: ### indicates an actual numerical value. After a period of time, if the overload is still not reduced and the RUN/STOP key switch is in the RUN position, the UPS will transfer to bypass automatically. If the overload condition is still present, the following screen will be displayed: - BYPASS OPERATION OUTPUT VOLTAGE=208 CURRENT= 114/116/114% DATE (DAY) TIME If the RUN/STOP key switch is in the STOP position, the UPS is in the bypass mode, and if the overload condition is still present, the following screen will be displayed: - BYPASS OPERATION OUTPUT VOLTAGE=208 CURRENT= 114/116/114% DATE (DAY) TIME After the load is reduced and if the RUN/STOP key switch is in the RUN position, the UPS will return to the Inverter mode of operation after a period of time. During the wait time the following screen will be displayed: - BYPASS OPERATION OUTPUT VOLTAGE=208V CURRENT= 100/100/100 >PLEASE WAIT Or if the UPS is waiting and the RUN/STOP key switch is switched to the STOP position while the UPS is waiting the following screen will be displayed: - BYPASS OPERATION OUTPUT VOLTAGE=208V CURRENT= 100/100/100 >PLEASE WAIT If the RUN/STOP key switch remains in the STOP position when the wait period of the UPS is complete the following screen will be displayed: - BYPASS OPERATION OUTPUT VOLATAGE=###V CURRENT=100\100\100% DATE (DAY) TIME ABIHSOT 56 If the RUN/STOP key switch remains in the RUN position when the wait period of the UPS is complete the following screen will be displayed: - UPS ON-LINE OUTPUT VOLTAGE= 208V CURRENT=100/100/99% DATE (DAY) TIME 6. 17 Backup History & Fault History Pressing the MONI and F1 keys simultaneously for a few seconds will cause the Battery Discharge Count screen to be displayed. BATT DISCHARGE COUNT # TIMES > F1: FOR DETAILS >/: TO SCROLL Press the F1 key to display the record relating to the first discharge event. [. . . ]