User manual TJERNLUND SS2 SIDESHOT WITH UC1 UNIVERSAL CONTROL (VERSION X.06) 8504105 REV C 0705

[. . . ] TJERNLUND PRODUCTS, INC. 1601 Ninth Street · White Bear Lake, MN 55110-6794 PHONE (800) 255-4208 · (651) 426-2993 · FAX (651) 426-9547 Visit our web site · www. tjernlund. com IMPORTANT!!!UC1 BOARD VERSION X. 06 UPDATES NEW X. 06 VERSION UC1 BOARD FEATURES IMPORTANT: This upgraded circuit board features: A new #6 power LED Constant red when 115 VAC is supplied to L & N. A new color for the #2 LED Constant blue when fan prover safety circuit is closed. A revised #5 LED With no call for heat present, flashes 3 seconds on / 3 seconds off if microcontroller is working properly. New LED # 6 RED 115V power supplied to UC1 L & N terminals P1 P2 C GND F LED 6 (RED) POWER LED (1 9) LED # 2 now BLUE (previously GREEN) LED # 5 RED With no call for heat, flashes 3 seconds on / 3 seconds off if microcontroller is working properly. LED 1 (AMBER) LED 2 (BLUE) LED 3 (GREEN) LED 4 (RED) LED 5 (RED) DRY 24 V 115 V J1 J2 XL XN N M MTR APPLIANCE INTERLOCK RELAY VENTER MOTOR RELAY AB 1 2 3 4 LN IMPORTANT: For 950-8804 UC1 Replacement Board Kits: If this is a 950-8804 UC1 board kit and you are replacing an existing UC1 board with this new board, note Dip Switch settings on existing UC1 circuit board so that those same settings can be positioned on this replacement circuit board. [. . . ] IMPORTANT: If the call for heat interlock signal or 115 VAC power is removed, the UC1 board will reset and any fault, if present, will be stored in memory instead of displayed. See page 5, "Checking Memory for Last Fault Code". SS2 WITH INTEGRAL UC1 UNIVERSAL CONTROL (THE SS2 MOTOR, COOLING FAN, LIMIT & PROVER ARE ALL FACTORY PREWIRED) LEGEND: 115 VAC 5 VDC BOARD-GENERATED POWER DO NOT SUPPLY POWER! 24 OR 115 VAC TERMINAL 1: 24 OR 115 VAC INTERCEPTED CALL FOR HEAT TERMINAL 2: INTERCEPTED CALL COMMON OR NEUTRAL TERMINAL 4: APPROVED CALL BACK TO HEATER DO NOT SUPPLY VOLTAGE TO "A" OR "B". USER-PROVIDED CALL SWITCH "DRY" INTERCEPTED CALL FOR HEAT OR LINE / HOT COMMON / NEUTRAL J2 J1 XL NO IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. LED5 LED4 LED3 LED2 LED1 LED6 NC COM 115V DRY CALL JUMPER COM 24V RED POWER LED SS2 LIMIT APPROVED CALL SUPPLY 115 VAC 50/60 Hz R INTERLOCK RELAY K1 RED RED BLUE XN K2 N OPEN PROVER OPTION (9) GREEN PRE-PURGE SETTINGS (1 - 2) POST-PURGE SETTINGS (3 - 8) AMBER P2 P1 C GND F ON 123456789 SS2 PROVER 1 H. P. MAX @ 115 VAC COM NO MOTOR RELAY FOR TJERNLUND MAC1E OR MAC4E AUXILIARY DEVICES. DOING SO WILL DAMAGE THE CONTROL. 9183006 TJERNLUND PRODUCTS, INC. M MTR SS2 SS2 MOTOR COOLING FAN FIGURE 1303961-1C WARNING: Disconnect power supply from the SS2 and heating equipment when making wiring connections and servicing the SS2. Failure to do so may result in personal injury and/or equipment damage. LED #6 (RED) should be off with power removed. 10 SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED TO A HONEYWELL R8184 SERIES OR EQUIVALENT PRIMARY CONTROL CONNECT TO L1 OR B1 BLACK ORANGE 115V DRY 24V WHITE IGNITION TRANS J2 HONEYWELL R8184 SERIES OR EQUIVALENT CONNECT TO L2 OR B2 WHITE WHITE BLACK SUPPLY 115 VAC 50/60 Hz R IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. CALL JUMPER UNIVERSAL CONTROLLER J1 XL BURNER MOTOR XN LEGEND: 115 VAC D/N 9183046-2 10/16/03 GROUND IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN ELECTRICAL BOX. 1. Separate the Black burner motor wire from the Orange wire of R8184 Primary Control. Make sure RED voltage jumper on UC1 is on 115V. SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED TO A HONEYWELL R7184 SERIES OR EQUIVALENT PRIMARY CONTROL WITH A LINE VOLTAGE THERMOSTAT OR AQUASTAT R7184 T Low Voltage Jumper T L1 Limit L2 Line Voltage Thermostat or Aquastat Control Limit SUPPLY 115 VAC 60 Hz LEGEND: 115 VAC D/N 9183046-6 IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. Oil Valve OIL VALVE 115V DRY 24V Burner Motor BURNER MOTOR J2 Interrupted Ignitor A Alarm A Cad Cell Intermittant SUPPLY 115 VAC 50/60 Hz R CALL JUMPER UNIVERSAL CONTROLLER IGNITION TRANS J1 XL XN IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN SS2 ELECTRICAL BOX. 1. Connect #4 on UC1 terminal block to burner motor wire removed from R7184. 11 SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH AN AQUASTAT AQUASTAT L1 L2 C1 C2 B1 B2 J2 UNIVERSAL CONTROLLER IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. 115V DRY 24V CALL JUMPER N J1 L1 LINE VOLTAGE OIL BURNER PRIMARY CONTROL, BURNER RELAY OR GAS VALVE SUPPLY 115 VAC 50/60 Hz R IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN SS2 ELECTRICAL BOX. CAUTION: WHEN INTERLOCKING WITH AQUASTAT DO NOT DISCONNECT BURNER MOTOR FROM PRIMARY CONTROL / CAD CELL RELAY. 1. Disconnect B1 from L1 of oil burner primary control, burner relay or hot of gas valve and reconnect to #1 on UC1 terminal block. Connect #4 on UC1 terminal block to the L1 on line voltage oil burner primary control, burner relay or gas valve. NOTE: If burner safety control goes out on lockout, the SideShot will continue to run as long as a call for heat is present. SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH A CARLIN 40200, 42230, 48245, 50200, 60200 SERIES OR EQUIV. AND A LINE VOLTAGE THERMOSTAT OR AQUASTAT SUPPLY 115 VAC 60 Hz T Red/White Low Voltage Jumper T Black XL XN LEGEND: 115 VAC D/N 9183046-7 Line Voltage Thermostat or Aquastat Control Limit IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. F White 10 FLA / 60 LRA 115V F Orange DRY BURNER MOTOR 500 VA IGNITION TRANS J2 A Alarm A Blue CALL JUMPER UNIVERSAL CONTROLLER 24V Violet 0. 3 A, AC OIL VALVE J1 SUPPLY 115 VAC 50/60 Hz R IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN SS2 ELECTRICAL BOX. 1. Connect burner motor terminal Orange of Carlin to #1 on UC1 terminal block. Connect #4 on UC1 terminal block to burner motor wire removed from Orange of Carlin. 12 XL XN LEGEND: 115 VAC D/N 9183046-3 SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED TO AN OIL-FIRED FURNACE WITH A HONEYWELL T87 OR EQUIVALENT NON-POWERED THERMOSTAT IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. HONEYWELL T87 OR EQUIVALENT NON-POWERED THERMOSTAT 115V DRY 24V PRIMARY CONTROL BLACK FACTORYWIRED ORANGE WHITE B O F W F T T SUPPLY 115 VAC 50/60 Hz R IMPORTANT: REMOVE JUMPER TO AVOID BACKFEEDS OR SHORT CIRCUITS. J2 J1 XL XN UNIVERSAL CONTROLLER LEGEND: 115 VAC LOW VAC 5 VDC BOARD-GENERATED POWER. [. . . ] warrants the components of the SideShot for two years from date of installation. This warranty does not cover normal maintenance, transportation or installation charges for replacement parts or any other service calls or repairs. This warranty DOES NOT cover the complete SS2 if it is operative, except for the defective part. will issue credit or provide a free part to replace one that becomes defective during the two year warranty period. [. . . ]