User manual TJERNLUND SS1 SIDESHOT WITH UC1 UNIVERSAL CONTROL (VERSION X.06) 8504102 REV D 0705

[. . . ] TJERNLUND PRODUCTS, INC. 1601 Ninth Street · White Bear Lake, MN 55110-6794 PHONE (800) 255-4208 · (651) 426-2993 · FAX (651) 426-9547 Visit our web site · www. tjernlund. com IMPORTANT!!!UC1 BOARD VERSION X. 06 UPDATES NEW X. 06 VERSION UC1 BOARD FEATURES IMPORTANT: This upgraded circuit board features: A new #6 power LED Constant red when 115 VAC is supplied to L & N. A new color for the #2 LED Constant blue when fan prover safety circuit is closed. A revised #5 LED With no call for heat present, flashes 3 seconds on / 3 seconds off if microcontroller is working properly. New LED # 6 RED 115V power supplied to UC1 L & N terminals P1 P2 C GND F LED 6 (RED) POWER LED (1 9) LED # 2 now BLUE (previously GREEN) LED # 5 RED With no call for heat, flashes 3 seconds on / 3 seconds off if microcontroller is working properly. LED 1 (AMBER) LED 2 (BLUE) LED 3 (GREEN) LED 4 (RED) LED 5 (RED) DRY 24 V 115 V J1 J2 XL XN N M MTR APPLIANCE INTERLOCK RELAY VENTER MOTOR RELAY AB 1 2 3 4 LN IMPORTANT: For 950-8804 UC1 Replacement Board Kits: If this is a 950-8804 UC1 board kit and you are replacing an existing UC1 board with this new board, note Dip Switch settings on existing UC1 circuit board so that those same settings can be positioned on this replacement circuit board. [. . . ] Oil Valve OIL VALVE 115V DRY 24V Burner Motor BURNER MOTOR J2 CALL JUMPER UNIVERSAL CONTROLLER Interrupted Ignitor A Alarm A Cad Cell Intermittant IGNITION TRANS J1 SUPPLY 115 VAC 50/60 Hz R XL XN GROUND IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN ELECTRICAL BOX. 1. Connect #4 on UC1 terminal block to burner motor wire removed from R7184. 13 SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH AN AQUASTAT IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. LEGEND: 115 VAC D/N 9183046-7 AQUASTAT L1 L2 C1 C2 B1 B2 115V DRY CALL JUMPER J2 UNIVERSAL CONTROLLER 24V N J1 L1 LINE VOLTAGE OIL BURNER PRIMARY CONTROL, BURNER RELAY OR GAS VALVE SUPPLY 115 VAC 50/60 Hz R XL XN GROUND IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN ELECTRICAL BOX. CAUTION: WHEN INTERLOCKING WITH AQUASTAT DO NOT DISCONNECT BURNER MOTOR FROM PRIMARY CONTROL / CAD CELL RELAY. 1. Disconnect B1 from L1 of oil burner primary control, burner relay or hot of gas valve and reconnect to #1 on UC1 terminal block. Connect #4 on UC1 terminal block to the L1 on line voltage oil burner primary control, burner relay or gas valve. NOTE: If burner primary control goes out on lockout, the SideShot will continue to run as long as a call for heat is present. SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH A CARLIN 40200, 42230, 48245, 50200, 60200 SERIES OR EQUIV. AND A LINE VOLTAGE THERMOSTAT OR AQUASTAT SUPPLY 115 VAC 60 Hz T Red/White Low Voltage Jumper T Black Line Voltage Thermostat or Aquastat Control Limit IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. F White 10 FLA / 60 LRA 115V F Orange DRY BURNER MOTOR 500 VA IGNITION TRANS J2 A Alarm A Blue CALL JUMPER UNIVERSAL CONTROLLER 24V Violet 0. 3 A, AC OIL VALVE J1 SUPPLY 115 VAC 50/60 Hz R XL XN LEGEND: 115 VAC D/N 9183046-3 GROUND IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN ELECTRICAL BOX. 1. Connect burner motor terminal Orange of Carlin to #1 on UC1 terminal block. Connect #4 on UC1 terminal block to burner motor wire removed from Orange of Carlin. 14 SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED TO AN OIL-FIRED FURNACE WITH A HONEYWELL T87 OR EQUIVALENT NON-POWERED THERMOSTAT IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. HONEYWELL T87 OR EQUIVALENT NON-POWERED THERMOSTAT 115V DRY 24V PRIMARY CONTROL BLACK FACTORYWIRED ORANGE WHITE B O F W F T T SUPPLY 115 VAC 50/60 Hz R IMPORTANT: REMOVE JUMPER TO AVOID BACKFEEDS OR SHORT CIRCUITS. J2 J1 XL XN UNIVERSAL CONTROLLER LEGEND: 115 VAC LOW VAC 5 VDC BOARD-GENERATED POWER. DO NOT SUPPLY POWER! D/N 9183047-1 HONEYWELL R8184 SERIES OR EQUIVALENT GROUND IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN ELECTRICAL BOX. 1. IMPORTANT: Remove J1 & J2 Call Jumper on UC1 to avoid backfeeds or short circuits. Connect T87 or Equivalent non-powered thermostat to A and B terminals on UC1. Connect #4 on UC1 terminal block to remaining T terminal of Primary Control. NOTE: If burner safety control goes out on lockout, the SideShot will continue to run as long as a call for heat is present. SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH A HONEYWELL R8184 SERIES OR EQUIVALENT PRIMARY CONTROL AND A BURNER MOTOR POST-PURGE CONNECT TO L1 OR B1 BLACK ORANGE WHITE THERMOSTAT B O W T T F 115V DRY 24V F HONEYWELL R8184 SERIES OR EQUIVALENT J2 UNIVERSAL CONTROL IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. CALL JUMPER J1 CONNECT TO L2 OR B2 OIL VALVE SUPPLY 115 VAC 50/60 Hz GROUND LEGEND: 115 VAC D/N 9183047-4 10/16/03 XL XN N M MTR BURNER MOTOR IGNITION TRANS VENTER MOTOR IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN ELECTRICAL BOX. 1. Separate the burner motor wire and ignition transformer from the Orange wire of R8184. Connect the HOT wire of oil solenoid valve to #4 on UC1 terminal block and neutral wire to White or N. Connect burner motor and ignition transformer HOT wires to M terminal on UC1 and neutrals to White or N. 15 SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH A SINGLE ZONE 24 VAC THERMOSTAT IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. THERMOSTAT Y R G R C J1 Y W INTERNAL CONTROL OF FURNACE SUPPLY 115 VAC 50/60 Hz R 115V DRY 24V W G J2 XL XN UNIVERSAL CONTROLLER CALL JUMPER LEGEND: 115 VAC 24 VAC D/N 9183046-5 GROUND IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN ELECTRICAL BOX. 1. Connect #2 on UC1 terminal block to C on internal control terminal strip of furnace/boiler. [. . . ] 2 Name and address of installer and any service agency who performed work on Power Venter. Details of problem, date of original installation and dates any service work was performed. warrants the components of the SideShot for two years from date of installation. This warranty does not cover normal maintenance, transportation or installation charges for replacement parts or any other service calls or repairs. [. . . ]