User manual TJERNLUND SS1 SIDESHOT WITH UC1 UNIVERSAL CONTROL (VERSION X.04) 8504102 REV C 0204

[. . . ] C 02/04 TJERNLUND PRODUCTS, INC. 1601 Ninth Street · White Bear Lake, MN 55110-6794 PHONE (800) 255-4208 · (651) 426-2993 · FAX (651) 426-9547 Visit our web site · www. tjernlund. com VERSION X. 04 INCLUDES NEW UC1 UNIVERSAL CONTROL MODEL SS1 INSTALLATION INSTRUCTIONS !Recognize this symbol as an indication of important Safety Information! OWNER INSTRUCTIONS, DO NOT DESTROY NOTE: FLUE GAS TEMPERATURES MUST NOT EXCEED 650oF AT VENT SYSTEM INLET. THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED, LICENSED SERVICE PERSONNEL FOR PROPER INSTALLATION, ADJUSTMENT AND OPERATION OF THIS UNIT. READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR OPERATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION, ADJUSTMENT, SERVICE OR MAINTENANCE POSSIBLY RESULTING IN FIRE, ELECTRICAL SHOCK, CARBON MONOXIDE POISONING, EXPLOSION, OR PERSONAL INJURY OR PROPERTY DAMAGE. [. . . ] NOTE: If burner safety control goes out on lockout, the SideShot will continue to run as long as a call for heat is present. SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH A HONEYWELL R8184 SERIES OR EQUIVALENT PRIMARY CONTROL AND A BURNER MOTOR POST-PURGE CONNECT TO L1 OR B1 BLACK ORANGE WHITE THERMOSTAT B O W T T F 115V DRY 24V F HONEYWELL R8184 SERIES OR EQUIVALENT J2 UNIVERSAL CONTROL IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. CALL JUMPER J1 CONNECT TO L2 OR B2 OIL VALVE SUPPLY 115 VAC 50/60 Hz GROUND LEGEND: 115 VAC D/N 9183047-4 10/16/03 XL XN N M MTR BURNER MOTOR IGNITION TRANS VENTER MOTOR IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN ELECTRICAL BOX. 1. Separate the burner motor wire and ignition transformer from the Orange wire of R8184. Connect the HOT wire of oil solenoid valve to #4 on UC1 terminal block and neutral wire to White or N. Connect burner motor and ignition transformer HOT wires to M terminal on UC1 and neutrals to White or N. 15 SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH A SINGLE ZONE 24 VAC THERMOSTAT IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. THERMOSTAT Y R G R C J1 Y W INTERNAL CONTROL OF FURNACE SUPPLY 115 VAC 50/60 Hz R 115V DRY 24V W G J2 XL XN UNIVERSAL CONTROLLER CALL JUMPER LEGEND: 115 VAC 24 VAC D/N 9183046-5 GROUND IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN ELECTRICAL BOX. 1. Connect #2 on UC1 terminal block to C on internal control terminal strip of furnace/boiler. Connect #4 on UC1 terminal block to W on internal control terminal strip of furnace/boiler. NOTE: If burner primary control goes out on lockout, the SideShot will continue to run as long as a call for heat is present. SIDESHOT WITH INTEGRAL UC1 CONTROL CONNECTED WITH A 24 VAC ELECTRONIC IGNITION MODULE IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. SPARK (9) (8) J2 OR 115V UNIVERSAL CONTROLLER DRY CALL JUMPER 24V (7) 24V 24V GND BNR GND PV MV / PV MV (6) (5) (4) (3) (2) (1) PI YE J1 GR YE WH OR WH OR YE SUPPLY 115 VAC 50/60 Hz R XL XN PV PV MV MV GROUND HONEYWELL IGNITION CONTROL GR IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN ELECTRICAL BOX. LEGEND: 115 VAC 24 VAC GAS VALVE D/N 9183046-8 1. Remove the wire on MV at gas valve and connect it on #1 on UC1 terminal block. 16 SIDESHOT WITH INTEGRAL UC1 UNIVERSAL CONTROL CONNECTED WITH A 24 OR 115 VAC STANDING PILOT INTERNAL CONTROLS OF FURNACE/BOILER B2 COM Aquastat T-stat B1 HOT 115V J2 J1 UNIVERSAL CONTROLLER IMPORTANT: RED JUMPER POSITION MUST BE THE SAME AS APPLIANCE INTERLOCK VOLTAGE. DRY CALL JUMPER 24V COM TR HOT TH SUPPLY 115 VAC 50/60 Hz GROUND IMPORTANT: CRIMP GROUND WIRE TO GROUNDING SPADE TERMINAL IN ELECTRICAL BOX. XL XN LEGEND: 115 VAC 24 OR 115 VAC D/N 9183046-1 24V OR 115V GAS VALVE 1. Remove the wire on TH or HOT of gas valve and connect it on #1 on UC1 terminal block. Make sure RED voltage jumper on UC1 is on 24V or 115V depending on control voltage. NOTE: If burner primary control goes out on lockout, the SideShot will continue to run as long as a call for heat is present. DRAFT ADJUSTMENT PROCEDURE NOTES: All draft adjustments are approximate. Subsequent draft adjustments may be required to compensate for various field conditions: wind, vent pipe resistance, building pressure, multiple appliances, etc. BTU/HR input ratings assume 30% or less excess air for flame retention burners and 50% to 100% excess air for conventional oil burners. Do not exceed the recommended BTU/HR input range of the SideShot. Under no circumstances shall the minimum draft adjustment be used for the larger input range of this product. Improper draft adjustment may result in the dispersion of flue products/carbon monoxide into the building interior. DIAGRAM P 17 DRAFT ADJUSTMENT PROCEDURE FOR OIL EQUIPMENT The SideShot Vent system will properly vent a wide range of BTU/hr. To compensate for different burner capacities, vent connector lengths and wind conditions it features a draft adjustment located on the outside of the Vent Hood. In general, positioning the draft adjustment inward will cause the SideShot to operate at lowest capacity. [. . . ] 2 Name and address of installer and any service agency who performed work on Power Venter. Details of problem, date of original installation and dates any service work was performed. warrants the components of the SideShot for two years from date of installation. This warranty does not cover normal maintenance, transportation or installation charges for replacement parts or any other service calls or repairs. [. . . ]