User manual SONY ERICSSON S500 WORKING INSTRUCTIONS

[. . . ] Working Instruction, Mechanical Working Instruction, Mechanical Applicable for S500, W580 CONTENTS 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1. 1 1. 2 1. 3 1. 4 1. 5 1. 6 1. 7 View of S500 and W580. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Tools and Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 General Cautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Adhesives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Using Hand and ESD Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Protection of Displays, Lenses, and Windows. . . . . . . . . . . . . . . . . . . . . . 5 Acceptable Pry Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2. 1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2. 1. 1 2. 1. 2 2. 1. 3 2. 1. 4 2. 1. 5 2. 1. 6 2. 1. 7 2. 1. 8 2. 1. 9 2. 1. 10 2. 1. 11 2. 1. 12 2. 1. 13 Battery Cover Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Battery Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ] Align the tape with the inside edge of the system connector and leave two holes exposed. Reinstall the upper rear cover, battery, and battery cover as instructed in reassembly procedure 4. 1. 5, 4. 1. 12, and 4. 1. 13. Align Edge 3. 2 Bonzer Flex Removal Perform sections 2. 1. 1-2. 1. 7 of the disassembly procedure Perform the removal portion of the Volume Key Replacement procedure Pull the volume key switches out of the slot of the front frame. Push the camera out of its cavity. 3/000 21-1/FEA 209 544/603 F 24(73) © Sony Ericsson Mobile Communications AB Working Instruction, Mechanical Fold the camera portion of the flex in front of the LCD connector. Lift the portion of the flex containing the memory stick holder from the front frame. Fold the top corners of the dome foil a small amount off the speaker box. Push the bottom of the speaker box from the frame. 3/000 21-1/FEA 209 544/603 F 25(73) © Sony Ericsson Mobile Communications AB Working Instruction, Mechanical Installation Obtain a new bonzer flex of the correct connector type. Use the colored dots on the flexs to determine with bonzer flex can be used with which hinge flex: · · If the hinge flex has no dot or a pink dot, use a bonzer flex with no dot. If the hinge flex has a white dot or a yellow dot, use a bonzer flex with a yellow dot. Fold the top corners of the dome foil a small amount off the speaker box. Insert the top of the navigation keypad/ speaker box into the cavity on the frame with the keypad in front of the frame and the speaker box in back of the frame. Fold the top corners of the navigation keypad down onto the frame. 3/000 21-1/FEA 209 544/603 F 26(73) © Sony Ericsson Mobile Communications AB Working Instruction, Mechanical Insert the camera into its cavity. Insert the volume switches into their cavity. Place the memory stick holder portion of the flex within its retaining features in the front frame. Perform the installation portion of the Volume Key Replacement procedure Perform the reassembly procedure starting at section 4. 1. 7 3/000 21-1/FEA 209 544/603 F 27(73) © Sony Ericsson Mobile Communications AB Working Instruction, Mechanical 3. 3 Camera Removal Remove the Front Cover and the Camera Cover as shown in Disassembly sections 2. 1. 4-2. 1. 5. Align the pegs of the camera removal tool with the slots in the camera socket to determine the correct orientation. Insert the pegs into the slots and press the tool completely onto the camera. Remove the tool and the camera from the socket. Installation Align the tab on the camera with the slot of the socket. 3/000 21-1/FEA 209 544/603 F 28(73) © Sony Ericsson Mobile Communications AB Working Instruction, Mechanical Insert the camera into the socket and push it down. Replace the Camera Cover and Front Cover as shown in Reassembly section 4. 1. 9 - 4. 1. 10. 3. 4 Camera Cover Removal Perform sections 2. 1. 4 - 2. 1. 5 of the disassembly procedure. Installation Perform sections 4. 1. 9 - 4. 1. 10 of the reassembly procedure. 3. 5 Chin Cover Removal Perform section 2. 1. 10 of the disassembly procedure. Installation Perform section 4. 1. 6 of the reassembly procedure. 3/000 21-1/FEA 209 544/603 F 29(73) © Sony Ericsson Mobile Communications AB Working Instruction, Mechanical 3. 6 Coaxial Cable and Antenna Removal Perform sections 2. 1. 4 - 2. 1. 13 of the disassembly procedure. NOTE: IF THE COAXIAL CABLE CONNECTOR IS REMOVED FROM THE ANTENNA, THEN THE ANTENNA MUST BE REPLACED. Installation NOTE: CONNECT THE END OF THE COAXIAL CABLE TO THE ANTENNA THAT HAS THE METAL SLEEVE CLOSEST TO IT Insert the connector into the slot of the tool, and then snap the connector onto the antenna. Perform sections 4. 1. 1 ­ 4. 1. 13 of the reassembly procedure 3. 7 Front Cover Removal Perform section 2. 1. 4 of the disassembly procedure. Perform section 4. 1. 10 of the reassembly procedure. 3/000 21-1/FEA 209 544/603 F 30(73) © Sony Ericsson Mobile Communications AB Working Instruction, Mechanical 3. 8 Front Frame Removal Perform sections 2. 1. 1 -2. 1. 7 of the disassembly procedure. Perform the removal portion of the Volume Key Replacement procedure Perform the removal portion of the Bonzer Flex Replacement procedure Perform the removal portion of the Receiver and Gasket Replacement procedure Obtain a new Front frame. Installation Perform the installation portion of the Receiver and Gasket Replacement procedure Perform the installation portion of the Bonzer Flex Replacement procedure Perform the installation portion of the Volume Key Replacement procedure Perform the reassembly procedure starting at section 4. 1. 7 3/000 21-1/FEA 209 544/603 F 31(73) © Sony Ericsson Mobile Communications AB Working Instruction, Mechanical 3. 9 Hinge Assembly Removal Perform sections 2. 1. 1 -2. 1. 11 of the disassembly procedure Installation Obtain a new hinge assembly with the correct connector type on the hinge flex. Use the colored dots on the flexs to determine with hinge flex can be used with the bonzer flex in the phone: · · If the bonzer flex has no dot or a pink dot, use a hinge flex with no dot. If the bonzer flex has a white dot or a yellow dot, use a hinge flex with a white dot. Remove the protective tape covers from the Teflon tape. KEEP BOTH HALVES OF THE HINGE AS PARALLEL AS POSSIBLE WHEN OPENING AND CLOSEING TO PREVENT DAMAGING THE TEFLON TAPE. Perform the installation portion of the Wear Strip Replacement procedure Perform sections 4. 1. 3 -4. 1. 13 of the reassembly procedure 3/000 21-1/FEA 209 544/603 F 32(73) © Sony Ericsson Mobile Communications AB Working Instruction, Mechanical 3. 10 Keypad Removal Remove the Chin Cover and microphone gasket as instructed in section 2. 1. 10 of the disassembly procedure. Use a plectrum to lift a corner of the keypad enough to grip onto the keypad. Carefully peel the keypad off the hinge assembly. Align the tabs and notches on the keypad with the tabs and holes indicated on the hinge assembly. Apply pressure over the surface of the keypad so that a good bond to the hinge assembly occurs. Reinstall the microphone gasket and chin cover as instructed in section 4. 1. 6 of the reassembly procedure. 3/000 21-1/FEA 209 544/603 F 33(73) © Sony Ericsson Mobile Communications AB Working Instruction, Mechanical 3. 11 LCD Assembly Removal Remove the Front Cover as instructed in section 2. 1. 4 of the disassembly procedure. Insert the tip of the plectrum between the left side of the LCD assembly and the front frame. Rotate the plectrum away for the LCD to release the lower left side retention feature. Insert the tip of the plectrum between the right side of the LCD and the front frame. Rotate the plectrum away for the LCD to release the lower right side retention feature. 3/000 21-1/FEA 209 544/603 F 34(73) © Sony Ericsson Mobile Communications AB Working Instruction, Mechanical Free the upper two LCD retention features by wiggling to LCD to the left and right. Once free, lift the LCD assembly out of the way and detach its flex connection using a pry tool. Installation Orient the LCD as shown and plug the LCD's flex into the bonzer flex. 3/000 21-1/FEA 209 544/603 F 35(73) © Sony Ericsson Mobile Communications AB Working Instruction, Mechanical Fold the LCD so that it lays over its cavity. Insert the upper two LCD retention features into their slots in the front frame by wiggling to LCD to the right and then the left. Insert the tip of the plectrum between the left side of the LCD assembly and the front frame. 3/000 21-1/FEA 209 544/603 F 36(73) © Sony Ericsson Mobile Communications AB Working Instruction, Mechanical Rotate the plectrum towards the LCD to insert the lower left side retention feature into its slot in the front frame. Insert the tip of the plectrum between the right side of the LCD and the front frame. Rotate the plectrum towards the LCD to insert the lower right side retention feature into its slot in the front frame. Reinstall the front cover as instructed in section 4. 1. 10 of the reassembly procedure. 3/000 21-1/FEA 209 544/603 F 37(73) © Sony Ericsson Mobile Communications AB Working Instruction, Mechanical 3. 12 Liquid Intrusion Indicator Removal Perform sections 2. 1. 1 -2. 1. 11 of the disassembly procedure Remove the old liquid intrusion indicator. Installation Align the bottom, left corner of the new indicator with the edge of the slot in the hinge. [. . . ] Align the tape with the inside edge of the system connector and leave two holes exposed. Align Edge 3/000 21-1/FEA 209 544/603 F 55(73) © Sony Ericsson Mobile Communications AB Working Instruction, Mechanical 4. 1. 3 Hinge Assembly Installation to Rear Frame Plug the hinge flex connector into the socket on the PC board. Lay the hinge assembly on top of the frame Press the end of the hinge assembly that contains the microphone into the rear frame. NOTE: MAKE SURE THE MICROPHONE FLEX IS UNDER THE TABS OF THE ANTENNA PLASTIC. Snap the tab on one side of the frame in the slot on the hinge. 3/000 21-1/FEA 209 544/603 F 56(73) © Sony Ericsson Mobile Communications AB Working Instruction, Mechanical Snap the other side into place. 4. 1. 4 Rear Frame Screw Installation (4 Screws) NOTE: DO NOT REUSE THESE SCREWS. 0 bit to install the four new screws. 3/000 21-1/FEA 209 544/603 F 57(73) © Sony Ericsson Mobile Communications AB Working Instruction, Mechanical 4. 1. 5 Upper Rear Cover Installation Insert the two indicated tabs on the upper rear cover into the slots on the frame. Rotate the cover down toward the phone. 3/000 21-1/FEA 209 544/603 F 58(73) © Sony Ericsson Mobile Communications AB Working Instruction, Mechanical Snap the remaining 3 tabs into place. (Shown in pictures 1, 2, and 3) 3/000 21-1/FEA 209 544/603 F 59(73) © Sony Ericsson Mobile Communications AB Working Instruction, Mechanical 4. 1. 6 Chin Cover Installation Orient the microphone gasket so that the wider side of the gasket toward the keypad. Press the gasket over the microphone as shown. Insert the tabs of the chin cover into the slots. Push down on the cover to snap all the tabs into place. 3/000 21-1/FEA 209 544/603 F 60(73) © Sony Ericsson Mobile Communications AB Working Instruction, Mechanical 4. 1. 7 Front Frame Installation NOTE: ONLY BONZER FLEXS THAT HAVE NO DOTS OR PINK DOTS REQUIRE THE TWO PIECES OF CONNECTION TAPE BE ADDED. [. . . ]