User manual SEGA ROUTE 66 UPRIGHT

[. . . ] 420-6695-02UK REV 1 SERVICE MANUAL THE KING OF ROUTE 66 ­ UPRIGHT TYPE Before using this product, read this SERVICE MANUAL carefully to understand the contents stated herein. After reading this manual, be sure to keep it available nearby the product or somewhere convenient in order to be able to refer to it whenever necessary. Manufactured in the UK by SAFETY WARNINGS i ii iii iv v vi vii viii ix x xi xii xiii xiv xv xvi xvii xviii xix xx xxi xxii xxiii xxiv xxv xxvi xxvii xxviii xxix xxx xxxi xxxii xxxiii xxxiv xxxv xxxvi xxxvii xxxviii xxxix xl xli xlii xliii xliv xlv xlvi xlvii xlviii xlix l li lii liii liv lv lvi lvii lviii lix lx lxi lxii lxiii lxiv lxv lxvi lxvii lxviii lxix lxx CONTENTS 1. BEFORE USING THIS PRODUCT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1. 1. [. . . ] Use a proprietary synthetic lubricant. 26 3. 9. ACCELERATOR AND BRAKE (HAPP TYPE) · Before performing work, be sure to turn power off. · Touching parts of the machine other than those specified here can cause electric shock of short circuit. · Only QUALIFIED SERVICE PERSONNEL should carry out this procedure. If the operation of the Accelerator and Brake pedals is unsatisfactory and not remedied by adjustment of the VOLUME SETTING in the TEST MODE, the cause may be mesh failure of the Volume Gear or a faulty Volume potentiometer. Follow the procedure below to adjust the Volume Gear mesh or replace the Volume potentiometer. When the pedals are depressed fully, if the Volume shaft is rotating within the movable range, the Volume is unlikely to be damaged. Use the procedure described herein to position the VR such that the correct values (refer to Section 5. 3. 5. ) are displayed at both extremes of pedal travel. 3. 9. 1. Take out the five hexagon nuts to remove the Accelerator (or Brake) Unit. Continued on next page. 27 Continued from previous page. 3. 9. 2. Loosen the Hex Bolt shown, and adjust the angle for optimum gear mesh. The Volume is panel mounted: remove by undoing the nut and withdrawing the shaft through the panel hole. After replacing the Volume, engage the gears at the angle shown, and replace the nut. Re-install in reverse order and replace the Floor Lid and IEC Cable before turning power ON. Working with power on can cause an electric shock or short circuit. · Use only synthetic grease (grease or spray) as plastic parts are used. · Applying grease to parts other than those specified can cause malfunctioning or quality deterioration of parts. Apply grease to the gear mesh portion and pedal shaft once every three months. REPLACEMENT OF FLUORESCENT LAMPS · Never touch places other than those specified. Touching places other than those specified can cause electric shock and short circuit. Disconnect the machine from the supply before attempting the replacement of any lamp. · Use a secure step to improve access to the upper parts of the cabinet. · Only QUALIFIED SERVICE PERSONNEL should replace lamps. 3. 10. 1. FRONT FLUORESCENT: 1. Remove the two truss screws and open the entry panel. Continued on next page 30 Continued fro previous page 4. By using a flat bladed screwdriver, remove the four screw caps from the front panel. 5. Take out the four tamperproof screws and the two lower screws, and carefully take off the Front Panel. Remove the four screws and the Earth Link to allow the Billboard Holder to be removed. [. . . ] 1 2 3 4 5 6 7 8 9 11 102 103 104 105 201 202 203 204 205 206 207 208 209 210 211 PART NUMBER PTR-1601UK PTR-1101UK PTR-1102UK NOA-1111X NOA-1112X NOA-1113 NOA-1114 PTR-1900UK 253-5366 NOA-1115UK 601-5699X 601-10461UK 601-10462UK 220-5575UK FX0013 030-000620-S 068-652016 FX0302 010-P00408 FX0072 FX0272 010-P00306 FX0251 FAS-200004 FX0398 QTY 1 1 1 1 1 1 1 1 1 1 2 2 2 1 4 22 6 2 2 2 2 1 8 8 8 DESCRIPTION BASE BOX MAIN FRAME U/R R (BLACK) MAIN FRAME U/R L LOWER BEAM UPPER BEAM HOOF R HOOF L ASSY CASH BOX DOOR (BLACK) CASH BOX TNG REAR HATCH LEG ADJUSTER BOLT M16x75 CASTOR 50 SWIVEL CASTOR 50 FIXED LOCK M6 NUT FLG SER BZP M6X20 BLT W/S PAS FLT WSHR 6. 5-20X1. 6 M5 NUT FLG SER BZP M4X8 TAPTITE POSI PAN M3X12 MSCR POSI CSK BZP M16 NUT BZP M3X6 S-TITE SCR PH M6 WSHR 16OD FLT BZP M6X14 MSCR SKT CAP BNP M6 WSHR SPR BNP COMPONENT REFERENCE (2)-2, (3)-2 (2)-3, (3)-3 (6)-1, (7)-1 (6)-1, (7)-1 (8)-2 (102)-2 (10)-1 (4)-4, (5)-4 (104)-8 (104)-8 81 8. 4. PTR-1950UK ASSY CASH BOX DOOR (BLACK) No. 101 102 104 105 201 PART NUMBER 220-5725-03 220-5725-04 220-5574UK PTR-1951UK 012-PB3506 QTY 1 1 1 1 4 DESCRIPTION FRAME SINGLE MINI W/O PAINT DOOR SINGLE MINI FLAT, NO PAINT LOCK KEYED DIFFERENT CAM CRANKED 6MM, LENGTH 34MM N6X1/4" S/TAP PAN B COMPONENT REFERENCE 82 8. 5. NOA-1200 ASSY CRT COVER No. 1 2 101 102 301 302 PART NUMBER NOA-1201 NOA-1202 130-5205 000-P00410-W NOA-60031 NOA-60032 QTY 1 1 2 20 1 1 DESCRIPTION CRT COVER SPEAKER BOX SPEAKER 40HM 10W 100 W/S M4X10 MSCR POSI PAN W/FS WIRE HARN SPEAKER L WIRE HARN SPEAKER R COMPONENT REFERENCE (101)-8, (2)-12 [NOT SHOWN] [NOT SHOWN] 83 8. 6. CTA-1150UK ASSY CC BOX WW No. 1 3 4 9 201 202 301 PART NUMBER CTA-1151UK CTA-1154UK VTS-STW-U LB1103 000-P00408-W 000-F00408 CTA-60101UK QTY 1 1 1 1 4 3 1 DESCRIPTION CC BOX WW CHUTE CE VTS BOARD UPRIGHT TYPE STICKER CAUTION M4X8 MSCR POSI PAN W/FS M4X8 MSCR POSI CSK BZP WIRE HARN VTS CTA COMPONENT REFERENCE (4)-4 (3)-3 84 8. 7. NOA-4010UK ASSY ELEC No. [. . . ]