User manual SEGA FORD RACING DX PARTS

[. . . ] 1 Apply 111 into 1 and feed as shown and secure using 258. 111 258 258 Seq. Part number. Description ASSY BASE BOX AIR VENT BLACK M4X20 MSCR TH BLK Qty 1 1 4 ****3 FD-3020UK ***111 253-5460-01 ***258 000-T00420-0B 3 2 Apply 3 to 2 as shown and secure using 219&245. 219 245 219 245 Note the diagram on the left is the top view without the lid. Seq. ***2 ***3 ***219 ***245 Part number. ORP-3000UK FD-3020UK 060-F00800 030-000820-S Description ASSY FRAME BASE ASSY BASE BOX M8 WSHR FORM A FLT M8X20 BLT W/S PAS Qty 1 1 8 8 Apply 301, 309, 310&312 into 1 and feed through 106 as shown. 309 106 106 301 106 106 310 312 Seq. ***106 ***301 ***309 ***310 ***312 Part number. 280-A02000-A FD-6601UK 600-7141-250UK 600-7009-3000Uk 600-7269-0500UK Description ROUTER TWIST D20 ADH WH ASSY CABLE RUN CABLE JVS TYPE A-B 2 ASSY RGB CA D SUB 15 CA LAN CAT5 500CM Qty 12 1 1 1 1 Split 301 as shown and feed to the Amp bd assy (left). [. . . ] Part number. AC BRKT UK FILTER EMI 10A ARCOTRONICS EUROSOCKET FUSED 10A 250VAC SWITCH ROCKER DPST 10A 250VAC M3 WSHR SPR PAS M3 WSHR FORM A FLT PAS M3X10 MSCR PAN PAS Description Qty 1 1 1 1 4 4 4 ****1 ORP-2017UK ****101 EP1379 ****102 EP1302 ****103 EP1303 ****201 060-S00300 ****202 060-F00300 ****203 000-P00310 Apply 301 to 101, 102&103 in positions shown. 301 Apply 204 to 1 over 301 in position shown. 204 Apply 105 to 1 over 103 as shown and shrink. 105 Seq. Part number. Description HEAT SHRINK SLEEVING 50. 8DIA M4 NUT FLG SER PAS WH AC OUT PRIMARY Qty 1 1 1 ****105 310-5029-D508 ****204 050-F00400 ****301 ORP-60033UK 107 Apply 106&107 to 1 in positions shown. 5T AMP 104 106 Seq. Part number. Description FUSE 5X20 CERAMIC SB 5000MA STICKER FUSE 5000MA STICKER PROTECTIVE EARTH Qty 1 1 1 ****104 514-5078-5000 ****106 421-6595-5000-T ****107 LB1096 5 Apply 9 to 5 from the rear and secure using 219&233 219 9 233 219 233 Seq. ***5 ***9 Part number. ORP-2054UK FR-2500UK Description CONTROL PANEL BRKT ASSY MECHA HAPP50-0102-08 M8 WSHR FORM A FLT PAS M8 NUT MYLOK PAS Qty 1 1 4 4 ***219 060-F00800 ***233 050-U00800 Please note that this diagram will be used when the moulding has been applied to the cntrl pnl. 234 Apply 16 into 9 in positions shown. 16 8 Apply 8 over 16 onto 9 as shown. Apply to 15 covering 16 as shown and secure using fixings supplied with 9. 15 11 Apply 12 to 11 securing with 234 as shown. Apply 11 to 15 securing with fixings supplied with 9 also. 12 Seq. ***8 ***11 ***12 ***15 ***16 ***234 Part number. FR-2003UK SPG-2001 FRI-2002 FRI-2055 DYN-1270 FAS-20013 Description HANDLE COLLAR STEERING WHEEL EMBLEM BOSS COVER STOPPER KEY M4X16 SKT CAP CRM Qty 1 1 1 1 1 4 1 3 2 201 202 Apply 2 to 1 with 3 in between as shown and secure using 201&202. Seq. Part number. Description CTRL PANEL COVER BLACK BOX REAR CRTL PNL COVER SPACER BOX REAR M4 NUT FLG SER PAS M4 WSHR 16OD FLT PAS Qty 1 1 2 4 4 ****1 SPG-2054-BL ****2 ORP-2064UK ****3 ORP-2081UK ****201 050-F00400 ****202 068-441616 Apply 103&104 to 101&102 as shown below. 12 V 12 V 12 V 12 V R/H/S L/H/S R/H/S L/H/S Apply 301 to 101&102 as shown. Seq. Part number. SW PLATE Description BTN RND 12V BLUE 22-0665-6 BTN RND 12V YELLOW 22-2060-4LP LED CLUSTER YEL 161-12103-4 LED CLUSTER BLU 161-12103-6 Qty 1 1 1 1 1 ****1 FD-2021UK ****101 509-6001-B ****102 509-6001-Y ****103 LT1051 ****104 LT-1053 1 101 102 Apply 101&102 to 1 in positions shown securing with the nut supplied. Apply the 2nd part of 101&102 to 101&102 by twisting in as shown. Apply 4 to 1 and secure using 202 as shown. 1 202 202 4 4 Seq. Part number. ASSY SW PLATE Description BULK BOARD COVER M4X12 MSCR TH CRM Qty 1 1 4 ****1 SPG-2028 ****4 ORT-2100 ****202 000-T00412-0C 2 3 201 Apply 2&3 to 1 in position shown and secure using 201, 203&204 as shown. 203 204 Seq. ****2 ****3 ****201 ****203 ****204 Part number. ORP-2052UK ORP-2053UK 008-T00412-0B 050-F00400 060-F00400 Description SPEAKER NET L SPEAKER NET R M4X12 TMP PRF TH BLK M4 NUT FLG SER PAS M4 WSHR FORM A FLT PAS Qty 1 1 4 4 4 101 Apply 101 to 5 in positions shown (clip-in). 317 316 314 Apply 317 to 101 and feed as shown. Seq. Part number. Description CONTROL PANEL COVER R LED CLUSTER BLU 161-12103-6 WH SPKRS EXT FRONT WH STEERING WH DIALS Qty 1 3 1 1 1 ***37 ORP-2027UK ***101 LT1053 ***314 FD-66029UK ***316 FD-66043UK ***317 FD-66044UK 37 Apply 37 to 45 sliding over 46 as shown above. Seq. Description CONTROL PANEL COVER R Qty 1 ***37 ORP-2027UK Apply 69 to 37 in position shown and secure using 207. 69 207 Seq. Part number. Description ASSY CTRL PANEL COVER F M4X12 MSCR TH BLK Qty 1 5 ***69 ORP-2080UK ***207 000-T00412-0B 6 Apply 6 to 1 in position shown and secure using 202, 210&212. 210 202 212 202 Seq. **6 **202 **210 **212 Part number. FD-0300UK 068-852216-0B 050-U00800 030-000820-S Description COIN TOWER ASSY M8 WSHR 22OD FLT BLK M8 NUT NYLOK PAS M8X20 BLT W/S PAS Qty 1 4 2 2 Apply 8 to 9 then apply the rest of 9 to the front of 8 as shown securing with the fixings supplied. 19MM NUT 8 9 6MM FIXINGS 4MM FIXINGS 4MM FIXINGS Seq. ***8 ***9 Part number. FR-2003UK FR-2500UK Description HANDLE MECHA ASSY HANDLE MECHA HAPP 50-0102-08 Qty 1 1 203 203 39 41 Apply 39&41 to 1 in positions shown and secure using 203. 203 Seq. Part number. Description CONPANE SIDE COVER L BLANK CONPANE SIDE COVER R BLANK M4X12 MSCR TH BLK Qty 1 1 16 ***39 SPG-2029-A-BLU ***41 SPG-2030-A-BLU ***203 000-T00412-0B 3 0 102 Apply 301 to 102 as shown. Seq. ***102 ***301 Part number. 390-0240-40UK FD-66036UK WH FL UNIT Description FL UNIT 240V 40W Qty 1 1 Apply 102 to 3 in position shown securing with 203, also securing 301 with 203 as 206 Apply the clips from 102 in positons shown using 206. 203 3 104 Apply 104 in to the clips from 102 as shown. Seq. ***3 ***104 ***203 ***206 Part number. FD-0503UK 390-5695-40-DUK 050-F00400 000-P00412-W Description BILLBOARD BOX FD DX FL TUBE 40W 600L 1. 5 M4 NUT FLG SER PAS M4X12 MSCR W/S PAN PAS Qty 1 1 3 2 101 Apply 101 to 3 in positions shown and secure using 201&202. 101 201 202 Seq. ***101 ***201 ***202 Part number. FD-838-003UK 050-F00300 068-330808-PN Description LED SEQUENCE DRIVER M3 NUT FLG SER PAS M3 WSHR 8OD FLT NYLON Qty 2 8 8 302 Apply 302 to101 in positions shown. 106 107 Apply 106&107 to 3 in positions showns. Seq. ***106 ***107 ***302 Part number. LB1102 LB1104 FD-66037UK Description STICKER DANGEROUS VOLTAGE STICKER CAUTION, HOT SURFACE WH LED BILLBOARD Qty 1 1 1 1 2 Apply 1&2 to 3 in positions shown and secure using 205. 205 205 Seq. ***1 ***2 ***205 Part number. FD-0501UK FD-0502UK 000-T00416-0B PLATE L PLATE R Description Qty 1 2 10 M4X16 MSCR TH BLK 8 105 204 204 204 20 4 Seq. ***8 ***105 ***204 Part number. FD-0505UK 253-5460-01 000-T00408-0B COVER PLATE Description AIR VENT BLACK M4X8 MSCR TH BLK Qty 2 1 12 Apply 5 to 4 using 202 as shown. Apply 4 to 1 in position shown and secure using 201. 202 5 201 4 1 Seq. ***1 ***4 Part number. FD-0301UK RND-0039 COIN TOWER Description PLATE UD SHIFTER MTG UP/DOWN SHIFTER AL M4X12 TMP PRF TH BLK M5X16 MSCR TH BLK Qty 1 1 1 4 4 ***5 610-0408-91 ***201 008-T00412-0B ***202 008-T00516-0B 1 104 3 Apply 104 to 1 in position shown and secure using 201 as shown. Please note that the harness shown will be shielded and are not shown for illustration purposes. Seq. ***103 ***203 ***204 ***301 ***302 Part number. 310-5029-D508 050-F00400 050-F00600 FD-66032UK FD-66042UK Description HEAT SHRINK SLEEVING 50. 8D M4 NUT FLG SER PAS M6 NUT FLG SER PAS WH AC BRKT FD WH EARTH BRAID STRAP Qty 5CM 1 1 1 1 102 101 203 205 6 10 Fit 10 in between 6, 101&102 in positions shown then secure 101&102 to 6 using 203&205 as shown. Also note the position of 101 and 102. Seq. ***6 Part number. NCR-2405 Description SEAT SLANT TRAY PROTECT RUBBER SEAT RAIL L SEAT RAIL R M8 NUT NYLOK PAS M8 WSHR 22OD FLT PAS Qty 1 2 1 1 8 20 ***10 STC-1612 ***101 601-9059-91 ***102 601-9060-91 ***203 050-U00800 ***205 068-852216 2 Place 12&13 into 2 in positions shown. Apply 18 to 2 and secure using 106 as shown. 12 106 18 13 Seq. ***2 ***12 ***13 ***18 ***106 Part number. SPG-2401-AUK STC-1608 STC-1609 SPG-2401-BUK 280-K02529-WX Description UPPER SEAT BLANK SPEAKER NET L SPEAKER NET R UPPER SEAT INSERT DRIVE FASTENER 25FH 24L 7. 9DIA Qty 1 1 1 1 8 Apply 16 to 104 as shown and secure using 210. Fit 21 to the rear of 104 as shown. 21 210 104 16 207 21 Apply 16 to 2 in positions shown securing with 207 as shown. Seq. ***16 ***21 ***104 ***207 ***210 Part number. STC-1607 SRT-2409 130-5162-01 000-P00410-W 012-P03512-F Description SP MOUNT BRKT SHOULDER PAD GULL BOX SPEAKER M4X10 MSCR PAN W/FS PAS N6X1/2" S/TAP FLG PAS Qty 2 2 2 8 8 3 202 205 301 202 2 205 Apply 301 to104 in positions shown. 5 Apply 5 to 2 in positions shown and secure using 202&205. Apply 5 to 3 in positions shown and secure using 202&205. Seq. ***3 ***5 ***202 ***205 ***301 Part number. SPG-2402-AUK SRT-2402UK 030-000850-SB 068-852216 FD-66009UK Description LOWER SEAT BLANK SEAT FRAME M8X50 BLT W/S BLK M8 WSHR 22OD FLT PAS WH SPRK REAR A Qty 1 2 8 8 1 Apply 19 to 3 in position shown and secure using 106. 106 19 Seq. Part number. Description LOWER SEAT INSERT DRIVE FASTNER 25FH 24L 7. 9DIA Qty 1 10 ***19 SPG-2402-BUK ***106 280-K02529-WX Apply 6 to the underneath of 3 in position shown and secure using 201&205 as shown. Fit 9 to 6 using 207 then apply 108 to 9 securing with 209. 201 205 9 207 108 209 Seq. ***4 ***9 ***109 ***202 ***206 ***209 Part number. ORP-2404UK FRI-3309 280-A00900-A 030-000850-SB 000-T00408-0B 000-T00616-0B Description SEAT BASE CABLE BEAR BRKT ROUTER TWIST D9 ADH M8X50 BLT W/S BLK M4X8 MSCR TH BLK M6X16 MSCR TH BLK Qty 1 1 4 8 4 2 Feed 302 through the remainder of 108 as shown. 209 Then secure 108 to 4 in position shown using 209. 4 108 302 Seq. ***4 ***108 ***209 ***301 Part number. ORP-2404UK 601-6981-009 000-T00616-0B ORP-60031UK Description SEAT BASE CABLE BEAR L=009 M6X16 MSCR TH BLK WH SPKR REAR EXT Qty 1 1 2 1 Offer 6 to 4 align the 2 rear fixing points before clipping the 108 into position. Make all connections good. 203 205 Apply 6 to 4 and secure using 203&205 as shown. Seq. Description M8 NUT NYLOK PAS M8 WSHR 22OD FLT PAS Qty 8 8 ***203 050-U00800 ***205 068-852216 Apply 1 to 2 in position shown and secure using 103. Please note that the cover of 1 will be blue. 103 103 1 Seq. Part number. Description SEAT REAR COVER BLANK SCRIVET 8 1K31 Qty 1 6 ***1 FD-2401-AUK ***103 280-5297 Apply to 8 the front of the seat and secure using 206. [. . . ] Description PSU 24VDC 150W S-150-24 UGCI CONTROL BOARD PSU 5/12VDC 130W 80-0210-00 PCB FEET AMP 4CH + WOOFER M3X20 MSCR CSK PAS N6X1/2" S/TAP FLG PAS Qty 1 1 1 4 1 4 8 ***101 400-0150-0024 ***102 FR-838-002UK ***105 400-0130-0512 ***107 OS1011 ***111 838-14515-A04 ***202 000-F00320 ***203 012-P035120F 301 Apply 301 in locations shown and feed through 110 as shown. Seq. Part number. Description ROUTER TWIST BHKL-750-4-01 WH AC POWER C Qty 5 1 ***110 280-A02064-WX ***301 FD-66015UK 305 Apply 305 to locations shown noting the positions of the black ansd yellow above. Seq. Part number. WH I/O A Description Qty 1 ***305 FD-66025UK 306 Apply 306 to locations shown noting the positions of the black and orange above. Seq. Part number. WH 24 POWER Description Qty 1 ***306 FD-66020UK REAR WOOFER FRONT Apply 302 to locations shown noting the positions above. Apply 303 to location shown. 303 302 Seq. Part number. Description WH AUDIO C WH SPRK REAR C Qty 1 1 ***302 FD-66006UK ***303 FD-66022UK Apply 3 below 2 and 1 from above then secure using 201&203. 1 201 203 2 3 Seq. *****1 *****2 *****3 Part number. FD-4001UK FD-4002UK 610-0001-01UK MAIN BD BASE Description STUD BRKT MAIN BD ASSY CASE PC (CP 2-SEGA-PCSYS) M4 NUT FLG SER PAS M4 WSHR 16OD FLT PAS Qty 1 1 1 4 4 *****201 050-F00400 *****203 068-441616 309 311 Apply 308, 309, 310 &311 to positions shown. 310 308 Seq. *****308 *****309 *****310 *****311 Part number. FD-66005UK FD-66007UK FD-66010UK FD-66011UK Description WH AUDIO A WH PARALLEL PORT A WH PC POWER A WH BRAKE LIGHT PWR A Qty 1 1 1 1 Unsecure the clasps on 8 as shown. Apply 8 over 4 in position shown and secure. UNSECURE 8 4 4 8 RESECURE Seq. ***4 ***8 Part number. FD-2355UK ORP-2364UK Description BRKT MTG TAILPIPE TAILPIPE EXHAUST Qty 2 2 1 Apply 4 to 1 in positions shown and secure using 212&214. PLEASE NOTE THAT I HAVE REMOVED THE BACK ILLUSTRATION PURPOSES 212 214 212 214 4 Seq. Part number. Description ASSY CABI REAR M6X20 BLT W/S PAS M6 WSHR FORM A FLT PAS Qty 1 8 8 ***1 FD-2351UK ***212 030-000620-S ***214 060-F00600 206 206 6 5 Apply 5&6 to 1 in positions shown securing using 206 as shown. Apply 7 to 1 in position shown and secure using 212. 212 7 PLEASE NOTE THAT I HAVE REMOVED THE BACK ILLUSTRATION PURPOSES Seq. ***5 ***6 ***7 ***206 ***212 Part number. FD-2356UK FD-2357UK FD-2358UK 000-P00612-W 030-000620-S Description BRKT LOWER MOUNT R BRKT LOWER MOUNT L BRKT LOWER BACK M6X12 MSCR PAN W/FS PAS M6X20 BLT SPR PAS Qty 1 1 1 4 3 13 12 106 218 102 Apply 12&13 to the front of 2 then106 on the inside to space of 102 when apllied the secure from by applying 205 form the outside and 218 from the inside as shown. 205 PLEASE NOTE THAT I HAVE SHOWN 106 IN DIAGRAM 1 FOR POSITIONING. 2 Seq. ***5 ***12 ***13 ***102 ***106 ***205 ***218 ***302 Part number. FD-2356UK FD-2365-AUK FD-2365-BUK FD-838-004UK 000-P00445-W 050-U00400 FD-60039UK Description BRKT LOWER MOUNT R REAR LIGHT TOP REAR LIGHT BASE BRAKE LIGHT LED BRD SPACER M4X45 MSCR W/S APN PAS M4 NUT NYLOK PAS WH LED BRAKE LIGHT Qty 1 2 2 1 4 4 4 1 Apply 302 to 102 in positions shown. 302 Seq. Part number. Description WH LED BRAKE LIGHT Qty 1 ***302 FD-60039UK 3 9 Apply 10 to the rear of 2 and 3&9 to the inside as shown and secure using 204 from the rear. 10 204 203 201 204 201 Apply 201, 203&204 to the rear of 2 securing it to 1 as shown. 204 Seq. ***2 ***3 ***9 ***10 ***201 ***203 ***204 Part number. FD-2032UK FD-2353UK FD-2367UK 000-T00612-0C 000-T00540-0C 008-T00625-0C Description REAR FAIRING BRKT SUPT NUM PL SURROUND-NO-PL-FD-1 NUMBER PLATE M6X12 MSCR TH CRM M5X40 MSCR TH CRM M6X25 TMP PRF TH CRM Qty 1 1 1 1 4 2 12 101 103 102 Apply 301 to 102 in position shown. 201 201 101 Apply 103 to the front of 102 and 101 from the rear and secure using 201 as shown. Seq. Part number. Description FAN BRKT LONG AXIAL FLOW FAN 240V 50-60HZ MESH GUARD METAL M3X12 MSCR W/FS PAN PAS ASSY FAN AC 240 UK Qty 2 1 1 4 1 ****101 105-5340-01 ****102 260-0024-01UK ****103 FN1012 ****201 000-P00312-W ****301 FD-1530UK [. . . ]