User manual SATAKE RMGS 564

[. . . ] INSTRUCTION MANUAL OPTICAL SORTER 4# RMGS 2845648441404AMS/BM/DMS/AIS/BI/DIS Type: RMGS1404 0901-27A Introduction This machine is a Optical Sorter of the chute system which adopts a highly-sensitive camera and can sort out an accepted grain and a rejected grain with the delicate difference of hue and tone with sufficient accuracy. In order to fully demonstrate the function and performance of this machine, and also in order to use regularly for a long time, read this instruction manual throughly. The outline about this instruction manual is explained below. For Safety Make sure to read this instruction manual prior to operation, maintenance and inspection. P. 1 Name and Function of Each Part Understand the name and function of each part well and operate them. Touch screen Micro mist separator Regulator Air filter P. 5 Dust-collecting equipment Chute Wiper Suction filter Material tank Feeder Fluorescent lamp NIR camera Halogen lamp Fluorescent lamp CCD camera Mechanism of Machine The materials thrown in from the material tank are sent out with a feeder, and are supplied to a chute. The materials which the flow was stabilized with the chute were given up by the optical section are checked with the upper and lower cameras, and what was distinguished from rejected grains is flown by the air from an air nozzle at a reject outlet. Adoption of a highly-sensitive camera and a stabilized supply realize high-precision sorting. Explanation of Operating Method and Work Procedure Full explanation of procedure and order of operating methods. P. 74 Main menu Operation Monitor Screen · · · · · Sub menu Touch "OPERATION/STOP" and the operation starts with selected setting. [. . . ] 4-12 Simulation Screen (c) 44 (3) When the image capture gauge is full, the captured image is displayed as in Fig. 4-13 Simulation Screen (d) (4) Touch "Operation Window" to display operation buttons as in Fig. 4-14. When blue (peck sensitivity) and green (pale sensitivity) are illuminated on the image, each sensitivity can be controlled. See P. 40 "4. 6 Sensitivity Adjustment (Detail) Screen (User Level 2 and 3)"for "Sensitivity Adjustment" and "Sensitivity Size". EXPLANATION OF TOUCH PANEL Operation window White frame Ejector dwell part Dark sensitivity setting Light sensitivity setting Sensitivity adjustment Sensitivity size Fig. 4-14 Simulation Screen (e) 45 Areas enclosed by white frames are detected as abnormal. The red line shows where the ejector will fire to remove materials rejected via peck sensitivity and pale sensitivity. Refer to the setting values on this simulation screen to set the actual values on their appropriate screens. <Caution> 1) Sensitivity setting value is always "pale sensitivitypeck sensitivity". · Peck sensitivity can not be greater than pale sensitivity. 2) After first capturing an image, all setting values will automatically revert to those on the [Sensitivity Adjustment (Detail) screen], but the setting values on the simulation screen can not automatically be transferred to the setting values on the [Setting Adjustment (Detail) screen]. 46 4. 7. 2 Saving the File Touch "File Save" to save the captured image. The file name will be decided automatically and the save confirmation window will be diplayed. Touch "Yes" to complete the save. File Save EXPLANATION OF TOUCH PANEL Fig. 4-15 File Save 4. 7. 3 Loading the File When loading a saved file, touch "File Load" and the saved files will be displayed. Select the file to be load file and touch "OK" File Load Fig. 4-16 File Load 47 4. 8 Variety Setting Screen Touch the "Load" icon on the sub menu for "Variety" to display the [Variety Setting screen]. 4-17 Variety Setting Screen (a) Touch "Present Variety" on this screen and the pull-down menu as in the below screen will be displayed. 4-18 Variety Setting Screen (b) 48 4. 9 Variety List Screen Touch the "Save/Rename" icon on the sub menu for "Variety" to display the [Variety List screen]. The followings can be performed on this screen. · · Saving the present setting. (Avairable 100 varieties) Changing the name of a saved variety. EXPLANATION OF TOUCH PANEL Fig. 4-19 Variety List Screen (a) 4. 9. 1 Saving Present Setting (1) Select a slot to save the present variety in. Ex. )Variety saving place Fig. 4-20 Variety List Screen (b) 49 (2) Touch "Save" to display the below window. 4-21 Variety List Screen (c) (3) If the variety being saved is exactly the same as one already in the "Variety List", the new variety will automatically take the same name as the old variety. 4-22 Variety List Screen (d) 50 4. 9. 2 Changing a Saved Variety Name (1) Select the variety name to change. Fig. 4-23 Rename Screen (a) EXPLANATION OF TOUCH PANEL (2) Touch "Rename" and the below screen is displayed. Place the cursor on the "Variety Name" text box. [. . . ] Mode change FL monitor FL sensor Brightness control sensor FL output Power source input Master side Fig. 7-75 POWER LED : LED (green) is ON when fluorescent lamps light up. LED (red) is ON when the brightness control sensor exceeds the preset range. ERR LED : Mode change : 176 8 TROUBLESHOOTING 8. 1 Troubleshooting List Symptom · The screen is blank. [. . . ]