User manual SANSUI AU-5500

[. . . ] water separator • Additional high-capacity water separator • Pre-lube starting system • Eliminator with centrifuge for engine oil filtration Hydraulic Shovel—6050/AU-5500 7 580 mm (24 ft 10 in) 7 350 mm (24 ft 1 in) 8 730 mm (26 ft 7 in) 7 000 mm (23 ft) 7 600 mm (24 ft 11 in) 8 760 mm (28 ft 9 in) 6 460 mm (21 ft 3 in) 2 480 mm (8 ft 2 in) 2 780 mm (9 ft 1 in) 1, 120 mm (3 ft 8 in) 1 400 mm (4 ft 7 in) 6 400 mm (21 ft) 8 540 mm (28 ft) 7 000 mm (23 ft ) General Data Operating Weight Face Shovel Backhoe Engine Output SAE J 1995 Cummins® K1500E Cummins® QSK38 Standard Bucket Capacity Face Shovel (SAE 2:1) Backhoe (SAE 1:1) 525 tonnes (579 tons) 534 tonnes (589 tons) 1 880 kW 2, 520 HP 1 880 kW 2, 520 HP 26. 0 m3 34. 0 yd3 28. 0 m3 36. 6 yd3 Operating Weight Shovel Standard track pads 1 400 mm (4 ft 7 in) Operating weight 525 000 kg (1, 157, 420 lb) Ground Pressure 25. 7 N/cm2 (37. 3 psi) Additional track pads available on request Backhoe Standard track pads 1 400 mm (4 ft 7 in) Operating weight 534 000 kg (1, 177, 260 lb) Ground Pressure 25. 7 N/cm2 (37. 3 psi) Additional track pads available on request Features • TriPower shovel attachment • Independent oil cooling system • Spacious walk-through machine house • 5-circuit hydraulic system • Electronic-hydraulic servo control • Board Control System (BCS) • Torque control in closed-loop swing circuit • Automatic central lubrication system • Xenon working lights Hydraulic Shovel—6050/AU-5500 Diesel Engines Version 1 - Cummins K1500E Tier 1 Make and model 2 x Cummins K1500E Total rated net power ISO 3046/1 1 880 kW (2, 520 HP) 1, 800 min-1 Total rated net power SAE J1349 1 880 kW (2, 520 HP) 1, 800 min-1 Total rated gross power SAE J1995 1 880 kW (2, 520 HP) 1, 800 min-1 No. of cylinders (each engine) 12 Bore 159 mm (6. 25 in) Stroke 159 mm (6. 25 in) Displacement 37. 8 l (2, 300 in3) Aspiration Turbocharged and aftercooled Max. altitude without deration 2 438 m (8, 000 ft) a. s. l. ® Version 2 - Cummins QSK38 Tier 2 Make and model 2 x Cummins QSK38 Total rated net power ISO 3046/1 1 880 kW (2, 520 HP) 1, 800 min-1 Total rated net power SAE J1349 1 880 kW (2, 520 HP) 1, 800 min-1 Total rated gross power SAE J1995 1 880 kW (2, 520 HP) 1, 800 min-1 No. [. . . ] of cylinders (each engine) 12 Bore 159 mm (6. 25 in) Stroke 159 mm (6. 25 in) Displacement 37. 8 l (2, 300 in3) Aspiration Turbocharged and aftercooled Max. altitude without deration Emission certification Total volume of hydraulic oil Diesel version Approx. 7 300 I (1, 930 US gal) Hydraulic tank capacity Diesel version Approx. 5 000 l (1, 320 US gal) • Pump Managing System contains: - Electronic load limit control - Flow on demand from main pumps depending on joystick position - Automatic regulation of main pumps to zero flow without demand - Automatic rpm reduction of engine speed during working breaks - Reduced oil flow of main pumps at high hydraulic oil temperature or high engine temperature • Pressure cut-off for main pumps • Cooling of pump transmission gear oil • Filters: - Full-flow high-pressure filters (100 μm) for the main pumps, installed directly behind each pump - High pressure filters (100 μm) for the closed swing circuit - Full-flow filters (10 μm) for the complete return circuit - Pressure filters (40 μm and 6 μm) for servo circuit - Pressure filters (40 μm) for the feed pumps of the closed swing circuit - Transmission oil filters (40 μm) 3 300 m (10, 800 ft) a. s. l. US EPA Tier 4i Hydraulic System with Pump Managing System Main pumps 4 x variable flow axial piston pumps (Diesel and electric versions) Max. oil flow Diesel version 4 x 912 l/min (4 x 241 US gal/min) Electric version 4 x 933 l/min (4 x 246 US gal/min) Max. pressure, travel 37 MPa = 370 bar (5, 370 psi) Swing pumps Diesel version 4 x reversible swash plate pumps Electric version 3 x reversible swash plate pumps Max. digging height Backhoes Type Tooth system Capacity SAE 1:1 Capacity CECE 2:1 Capacity struck Total width Inner width No. material density (loose) 9. 2 m 30 ft 2 in 19. 5 m 64 ft 16. 8 m 55 ft 1 in Digging Forces Max. Exact data subject to selected machine configuration and final packing list. Height Swing ring bolts, access ladder, etc. 3 300 in) (10 ft 10 in) 1 600 mm (5 ft 3 in) 1 260 mm (4 ft 2 in) 2 900 kg (6, 390 lb) 3 500 mm (11 ft 6 mm 2 360 mm (7 ft 9 in) 1 550 mm (5 ft 1 in) 2 360 mm 2mm mm 2 360 360 (7 ft 9 in) ft 9 in) 9 in) (7 (7 ft 4 000 mm (13 ft 1 in) 3 750 mm (12 ft 4 in) 4 000 mm (13 ft 1 in) 3 820 mm (12 ft 6 in) 2 750 mm 330 mm (1 ft 1 in) 3 820 mm (12 ft 6 in)3 820 mm (12 820(12 ft(12 ft 6 in) 3 8203mm in) 6 in) ft 6 mm 2 100 mm (6 ft 11 in) 2 750 mm (7 ft 5 in) 2 750 mm 2m 2 750 7 (7 ft 5 in) ft 5 in (7 (7 2 100 mm 2 2 100 (6 ft 11 (6 ft 1 in) ( Hydraulic Shovel—6050/AU-5500 TriPower Shovel Attachment 3 600 mm (11(11 ft 10) 3 600 mm ft 10) 8 900 mm (29 ft 2 in) 8 900 mm (29mmin) ft 2 in) 8 900 ft 2 (29 3 900 mm (12 ft 10 10 in) 3 900 mm (12 ft in) 4 400 mm (14 ft 5 in) 4 400 mm (14 ft 5 in) 4 400 mm (14 ft 5 in) 700 mm (2 ft 4 in) 700 mm (2 ft 4 in) Bundle with 2 boom cylinders Width 1 200 mm (3 ft 11 in) Gross weight 7 100 kg (15, 650 lb) 3 600 mm (11 3 600 mm (11 ft 10) ft 10) 5 100 mm (16 ft 9 in) 5 100 mm (16 ft 9 in) 3 900 mm (12 ft 10 in) Face shovel incl. pin for stick Capacity (2:1) Width Gross Weight 26. 0 m³ (34. 0 yd³) 4 800 mm (15 ft 9 in) 43 900 kg (96, 780 lb) 3 600 mm (11 ft 10) Boom with main valve block, TriPower linkages and rods Width 3 050 mm (10 ft) Gross weight  6 800 kg (103, 180 lb) 4 700 mm (2 ft 4 in) 4 400 4 400 m 5 100 mm (16 ft 9 in) 2 000 mm (6 ft 7 in) mm (6 ft 7 in) 2 000 3 600 mm (11 ft 10) 6 000 mm (19 ft 8 in) 6 000 mm (19 ft 8 in) 11 500 mm (37 ft 9 in) 11 500 mm (37 ft 9 in) 8 900 mm (29 ft 2 in) 8 900 mm (29 ft 2 in) 8 900 mm (29 ft 2 in) 3 200 mm (10 ft 6 in) Stick Width 2 400 mm (7 ft 10 in) Gross weight 17 300 kg (38, 140 lb) 3 3 200 mm (10 ft in) 200 mm (10 ft 6 6 in) 2 000 mm (6 ft 7 in) 7 7 6 000 mm (19 ft 8 in) 11 500 mm (37 ft 9 in) 3 900 mm (12 ft 10 in) 33 750 mm (12 ft 4 in) 750 mm (12 ft 4 in) Length 4 500 mm (14 ft 9 in) Length 4 500 mm (14 ft 9 in) 4 400 mm (14 ft 5 in) 4 400 mm (14 ft 5 in) 4 400 mm (14 ft 5 in) Length 700 mm (2 ft 4 in) 700 mm (2 ft each 2 Bundles with 2 stick cylindersin) 2 bucket cylinders 4 in) and 5 100 mm (16 ft 9 Width 1 200 mm (3 ft 11 in) Gross weight 5 200 kg (11, 460 lb) 5 100 mm (16 ft 9 in) 700 mm (2 ft 4 in) 4 400 4 500 mm (14 ft 9 in) mm (14 ft 5 in) 6 250 mm (20 ft 4 in) mm (14 ft 5 in) 6 250 mm (20 ft 6 400 6 in) 700 mm (2 ft 4 in) 900 mm (2 ft 11 in) ft 11 in) 900 mm (2 700 mm (2 ft 4 in) 3 750 mm (12 ft 4 in) Height Height Crates with catwalks, railings and other parts Length Width Height Gross weight 4 270 mm 1 900 mm 1 700 mm 3 400 kg (14 ft) (6 ft 3 in) (5 ft 7 in) (7, 500 lb) 3 900 mm (12 3 900in) (12 ft 10 in) ft 10 mm Height 700 mm (2 ft 4 in) 5 200 5 200 m 5 100 mm (16 ft 9 in) 4 400 mm (14 ft 5 in) 900 mm (2 ft 11 in) (10 3 200 mm (10 ft 6 in) ft 6 in) 6 250 mm (20 ft 6 in) 200 mm (10 ft 6 in) (9 ft) 750 mm (9 ft) 2 750 mm (9 ft) Above values are approximate. Exact data subject to selected machine configuration and final packing list. 5 100 mm (16 ft 9 in) 3 900 m 4 400 mm (14 ft 5 in) 700 mm (2 ft 4 in) 4 400 m Length Hydraulic Shovel—6050/AU-5500 Backhoe Attachment 3 600 mm (11 ft 10) 4 400 mm (14 ft 5 in) 5 100 mm (16 ft 9 in) 700 mm (2 ft 4 in) 4 400 mm (14 ft 5 in 700 mm (2 ft 4 in) 3 200 mm (10 ft 6 in) 2 000 mm (6 ft 7 in) 6 000 mm (19 ft 8 in) 6 000 mm (19 ft 8 in) 11 500 mm (37 ft 9 in) 11 500 mm (37 ft 9 in) 3 200 mm (10 ft 3 200 mm (10 ft 6 in) 6 in) 3 600 mm (11 ft 10) 2 000 mm (6 ft 7 in) Monoboom without main valve block Width 5 000 mm (16 ft 5 in) Gross weight 46 000 kg (101, 410 lb) 5 100 mm (16 ft 9 in) 4 400 mm (14 ft 5 in 77 8 900 mm (29 ft 2 in) 8 900 mm (29 ft 2 in) 7 700 mm (25 f 3 900 mm (12 ft 10 in) 3 750 ft 7 (12 4 in) 2 000 mm (6mm in) ft 3 750 mm (12 ft 4 in) 3 900 mm (12 ft 10 in) Height 3 750 mm (12 ft 4 in) Height Backhoe bucket incl. pins for stick and linkage Capacity (2:1) Width Gross Weight 28 m³ (36. 6 yd³) 4 440 mm (14 ft 7 in) 34 500 kg (76, 060 lb) 3 600 mm (11 ft 10) 11 500 mm (37 ft 9 in) 7 700 mm (25 f Length 4 500 mm (14 ft in) 4 500 mm (14 ft 9 in) Length 4 400 mm (14 ft 5 in) 4 400 mm (14 ft 5 in) Length 4 500 mm (14 ft 9 in) 6 000 mm (19 ft 8 in) Length 8 900 mm (29 ft 2 in) 900 mm (2 ft 11 in) 2 pallets with boom cylinders each100 mm (16 ft 9 in) 5 700 mm (2 ft 4 in) Width 800 mm (2 ft 7 in) Gross weight 7 180 kg (15, 830 lb) 5 100 mm (16 ft 9 in) 3 900 mm (12 ft 10 in) 700 mm (2 ft 4 in) 900 mm (2 ft 11 in) 6 250 mm (20 ft 6 in) 700 mm (2 ft 4 in) 900 mm 700 mm (2 ft 4 in) (2 ft 11 in) 5 200 mm (17 ft 1 in 4 400 mm (14 ft 5 in) 4 400 mm (14 ft 5 in) 6 250 mm (20 ft 6 in) 5 200 m 6 250 mm (20 ft 6 in) 5 200 mm (17 ft 1 in 3 200 mm (10 ft 6 in) 3 200 mm (10 ft 6 in) 700 mm (2 ft 4 in) 5 100 mm (16 ft 9 in) 700 mm (2 ft 4 in) 4 400 mm (14 ft 5 in) 11 500 mm (37 ft 9 in) 11 500 mm (37 ft 9 in) 7 700 mm (25 ft 3 in) 7 700 mm (25 ft 3 in) 3 200 mm (10 ft 6 in) Crates with main valve block, catwalks, railings & other parts Length Width Height mm (37 ft 9 in) 11 500 3 650 mm (12 ft) 2 170 mm (7 ft 1 in) 1 520 mm (5 ft) 4 300 mm (14 ft 1 in) 1 900 mm (6 ft 3 in) 1 700 mm (5 ft 7 in) 4 960 mm (16 ft 3 in) 1 900 mm (6 ft 4 500 mm 1 900 mm (6 ft 3 in) 3 in) (14 ft 9 in) 3 750 mm (12 ft 4 in) 3 750 mm (12 ft 4 in) Length Length Gross weight 5 000 kg (11, 020 lb) 3 260 kg (7, 190 lb) 3 400 kg (7, 500 lb) 3 750 mm (12 ft 4 in) 4 500 mm (14 ft 9 in) Height Height 7 700 mm (25 ft 3 in) 900 mm (2 ft 11 in) 6 250 mm (20 ft 6 in) 6 250 mm (20 ft 6 in) 4 500 mm (14900in) ft 9 mm (2 ft 11 in) 860 mm (2 ft 10 in) 5 200 mm (17 ft 1 in) 5 200 mm (17 ft 1 in) Length 860 mm (2 ft 10 in) 2 pallets with stick cylinders each 900 mm (2 ft 11 in) Width 800 mm (2 ft 7 in) Gross weight 4250 mm (20 ft 6 in) 6 200 kg (9, 260 lb) 860 mm (2 ft 10 in) 5 200 mm (17 ft 1 in) Above values are approximate. [. . . ] Exact data subject to selected machine configuration and final packing list. 5 100 mm (16 ft 9 in) 3 900 m 4 400 mm (14 ft 5 in) 700 mm (2 ft 4 in) 4 400 m Length Hydraulic Shovel—6050/AU-5500 Backhoe Attachment 3 600 mm (11 ft 10) 4 400 mm (14 ft 5 in) 5 100 mm (16 ft 9 in) 700 mm (2 ft 4 in) 4 400 mm (14 ft 5 in 700 mm (2 ft 4 in) 3 200 mm (10 ft 6 in) 2 000 mm (6 ft 7 in) 6 000 mm (19 ft 8 in) 6 000 mm (19 ft 8 in) 11 500 mm (37 ft 9 in) 11 500 mm (37 ft 9 in) 3 200 mm (10 ft 3 200 mm (10 ft 6 in) 6 in) 3 600 mm (11 ft 10) 2 000 mm (6 ft 7 in) Monoboom without main valve block Width 5 000 mm (16 ft 5 in) Gross weight 46 000 kg (101, 410 lb) 5 100 mm (16 ft 9 in) 4 400 mm (14 ft 5 in 77 8 900 mm (29 ft 2 in) 8 900 mm (29 ft 2 in) 7 700 mm (25 f 3 900 mm (12 ft 10 in) 3 750 ft 7 (12 4 in) 2 000 mm (6mm in) ft 3 750 mm (12 ft 4 in) 3 900 mm (12 ft 10 in) Height 3 750 mm (12 ft 4 in) Height Backhoe bucket incl. pins for stick and linkage Capacity (2:1) Width Gross Weight 28 m³ (36. 6 yd³) 4 440 mm (14 ft 7 in) 34 500 kg (76, 060 lb) 3 600 mm (11 ft 10) 11 500 mm (37 ft 9 in) 7 700 mm (25 f Length 4 500 mm (14 ft in) 4 500 mm (14 ft 9 in) Length 4 400 mm (14 ft 5 in) 4 400 mm (14 ft 5 in) Length 4 500 mm (14 ft 9 in) 6 000 mm (19 ft 8 in) Length 8 900 mm (29 ft 2 in) 900 mm (2 ft 11 in) 2 pallets with boom cylinders each100 mm (16 ft 9 in) 5 700 mm (2 ft 4 in) Width 800 mm (2 ft 7 in) Gross weight 7 180 kg (15, 830 lb) 5 100 mm (16 ft 9 in) 3 900 mm (12 ft 10 in) 700 mm (2 ft 4 in) 900 mm (2 ft 11 in) 6 250 mm (20 ft 6 in) 700 mm (2 ft 4 in) 900 mm 700 mm (2 ft 4 in) (2 ft 11 in) 5 200 mm (17 ft 1 in 4 400 mm (14 ft 5 in) 4 400 mm (14 ft 5 in) 6 250 mm (20 ft 6 in) 5 200 m 6 250 mm (20 ft 6 in) 5 200 mm (17 ft 1 in 3 200 mm (10 ft 6 in) 3 200 mm (10 ft 6 in) 700 mm (2 ft 4 in) 5 100 mm (16 ft 9 in) 700 mm (2 ft 4 in) 4 400 mm (14 ft 5 in) 11 500 mm (37 ft 9 in) 11 500 mm (37 ft 9 in) 7 700 mm (25 ft 3 in) 7 700 mm (25 ft 3 in) 3 200 mm (10 ft 6 in) Crates with main valve block, catwalks, railings & other parts Length Width Height mm (37 ft 9 in) 11 500 3 650 mm (12 ft) 2 170 mm (7 ft 1 in) 1 520 mm (5 ft) 4 300 mm (14 ft 1 in) 1 900 mm (6 ft 3 in) 1 700 mm (5 ft 7 in) 4 960 mm (16 ft 3 in) 1 900 mm (6 ft 4 500 mm 1 900 mm (6 ft 3 in) 3 in) (14 ft 9 in) 3 750 mm (12 ft 4 in) 3 750 mm (12 ft 4 in) Length Length Gross weight 5 000 kg (11, 020 lb) 3 260 kg (7, 190 lb) 3 400 kg (7, 500 lb) 3 750 mm (12 ft 4 in) 4 500 mm (14 ft 9 in) Height Height 7 700 mm (25 ft 3 in) 900 mm (2 ft 11 in) 6 250 mm (20 ft 6 in) 6 250 mm (20 ft 6 in) 4 500 mm (14900in) ft 9 mm (2 ft 11 in) 860 mm (2 ft 10 in) 5 200 mm (17 ft 1 in) 5 200 mm (17 ft 1 in) Length 860 mm (2 ft 10 in) 2 pallets with stick cylinders each 900 mm (2 ft 11 in) Width 800 mm (2 ft 7 in) Gross weight 4250 mm (20 ft 6 in) 6 200 kg (9, 260 lb) 860 mm (2 ft 10 in) 5 200 mm (17 ft 1 in) Above values are approximate. Exact data subject to selected machine configuration and final packing list. Height 2 750 mm (9 ft) 2 750 mm (9 ft) 2 750 mm (9 ft) Stick with linkage and bucket cylinder Width 2 300 mm (7 ft 7 in) Gross weight 28 000 kg (61, 730 lb) 4 400 mm (14 ft 5 in) Length Height Hydraulic Shovel—6050/AU-5500 Component Accessibility on Superstructure 1. [. . . ]