User manual QUAD 50E

[. . . ] QUAD SPORTMOTORCYCLE AG RESERVES THE RIGHT TO MODIFY ANY EQUIPMENT, TECHNICAL SPECIFICATIONS, COLORS, MATERIALS, SERVICES OFFERED AND RENDERED, AND THE LIKE SO AS TO ADAPT THEM TO LOCAL CONDITIONS WITHOUT PREVIOUS ANNOUNCEMENT AND WITHOUT GIVING REASONS, OR TO CANCEL ANY OF THE ABOVE ITEMS WITHOUT SUBSTITUTING THEM WITH OTHERS. ANNOUNCEMENT. IT SHALL BE ACCEPTABLE TO STOP MANUFACTURING A CERTAIN MODEL WITHOUT PREVIOUS IN THE EVENT OF SUCH MODIFICATIONS, PLEASE ASK YOUR LOCAL QUAD DEALER FOR INFORMATION. WE SHALL NOT BE HELD LIABLE FOR ANY PRINTING ERRORS. ENGLISH 1 IGNORING THESE INSTRUCTIONS, CAN ENDANGER YOUR BODY AND YOUR LIFE. Introduction We would like to congratulate you on your purchase of a QUAD motorcycle. Let us also take this opportunity to thank you for putting your trust in us; we will not let you down. You are now owner of a sporty and modern motorcycle which you are bound to have a great time with provided you care for it properly. [. . . ] The chain should be replaced at the latest when a space of 272 mm (10. 70 in) is measured. Chains do not always wear off evenly, therefore repeat the measurement at different places on the chain. NOTE: If you mount a new chain, the sprockets should also be replaced. WHEN YOU ASSEMBLE A REAR SPROCKET WITH 14T, THE COLLAR MUST BE ON THE INSIDE 16 17 18 General information about QUAD disc brakes BRAKE CALIPERS: The brake calipers of this series use a , , floating" mount. This means that the brake calipers are not solidly attached to the caliper support, which enables them to , , float" for maximum braking contact. BRAKE PADS: Since QUAD motorcycles are mainly designed for races under extremely dirty conditions (e. g. water in connection with sand and mud), the front wheel is equipped with brake pads with sintered lining. These linings cover almost the entire operative range of the motorcycle. BRAKE DISCS: Due to wear, the thickness of the brake disc in the area of the contact face 1 of the brake pads decreases. At their thinnest point A, the brake discs must not be more than 0. 40 mm (0, 016 in) thinner than the pad's nominal thickness. Measure the nominal thickness in a location B outside the contact face. Check the sleeves of the guide bolts for damage, and grease guide bolts if necessary. 5 4 Mount the right brake pad and fix it with the bolt. When mounting the brake pads, be sure to check for correct fit of the sliding metal-sheet 6 in the caliper support and of the leaf spring 7. 6 7 5 5 4 WARNING ­ IT IS VERY IMPORTANT TO KEEP THE BRAKE DISK FREE FROM OIL AND FATTY MATTERS. ­ HAVING PERFORMED ANY WORK ON THE BRAKING SYSTEM, ONE MUST ALWAYS ACTUATE THE HAND BRAKE LEVER OR FOOT BRAKE LEVER, RESPECTIVELY SO AS TO ENSURE THAT THE BRAKE PADS WILL LIE AGAINST THE BRAKE DISK AND THE PRESSURE POINT IS ESTABLISHED. 2 3-5mm The basic position of the foot brake pedal can be altered by turning the stop screw 1. The free play at the foot brake pedal must then be adjusted by means of the piston rod 2. Measured on the outside, the foot brake pedal must have 3-5 mm (0. 12­0. 20 in) of free play, before the piston rod can move the piston in the brake cylinder (to be recognised from the resistance on the foot brake pedal). IF THIS FREE PLAY IS NOT PRESENT, THEN PRESSURE CAN BUILD UP IN THE BRAKE SYSTEM 1 WHEN DRIVING, CAUSING THE REAR WHEEL TO BRAKE. THE BRAKING SYSTEM OVERHEATS AND MAY EVEN FAIL COMPLETELY IN EXTREME CASES. 19 Checking rear brake fluid level The brake fluid reservoir of the rear disc brake is located on the right side of the motorcycle next to the kickstarter. The brake fluid level must not drop below the , , MlN" marking when the vehicle is in an upright position. WARNING IF THE BRAKE FLUID LEVEL DROPS BELOW THE MINIMUM EITHER THE BRAKE SYSTEM HAS A LEAK OR THE BRAKE PADS ARE COMPLETELY WORN. IN THIS CASE, CONSULT AN AUTHORIZED QUAD DEALER IMMEDIATELY. 3 Refilling the rear brake fluid reservoir * For this purpose, it is recommended to remove screw 3 and to pull the brake fluid reservoir outwards. Add brake fluid DOT 5. 1 (Shell Advance Brake DOT 5. 1) until the brake fluid level reaches the "MAX" mark, then mount the screw cap together with the rubber boot. Restore the brake fluid reservoir to its original position and fix it with the screw. [. . . ] NOTE: Before you put your motorcycle away for the winter, you have to check all parts for their function and wear. Should any service jobs, repairs, or any refitting be necessary, you should have them carried out during the off-season (lower workload at mechanics' shops). This way, you can avoid the long waiting times at your mechanic at the beginning of the next biking season. ENGLISH ­ You should use normal brand-name detergents to clean the motorcycle. Especially dirty parts should be cleaned additionally with the help of a paint brush. [. . . ]