User manual QUAD 22 user & service manual

[. . . ] Slight deviations resulting from continuing development and design can, however, not be completely excluded. QUAD Sportmotorcycle AG specifically reserves the right to modify or delete technical specifications, prices, colors, forms, materials, services, designs, equipment, etc. , without prior notice and without specifying reasons, to adapt these to local conditions, as well as to stop production of a particular model without prior notice. QUAD accepts no liability for delivery options, deviations from illustrations and descriptions, as well as misprints and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of delivery. © 2009 by QUAD-Sportmotorcycle AG, Mattighofen Austria All rights reserved Reproduction, even in part, is permitted only with the express written permission of the copyright owner. ISO 9001(12 100 6061) According to the international quality management standard ISO 9001, QUAD uses quality assurance processes that lead to the maximum possible quality of the products. [. . . ] Guideline Screw, top steering stem ­ ­ B00019-11 37 M8 17 Nm (12. 5 lbf ft) Loctite® 243TM Check that the wiring harness, throttle cables and brake and clutch lines can move freely and are routed correctly. 33) Greasing the steering head bearing 9. 30 x ­ ­ Remove the lower triple clamp. 36) 800010-10 Removing the front fender 9. 31 ­ ­ Remove screws . Make sure the spacers remain in place. 500092-10 Installing the front fender 9. 32 ­ ­ Ensure that the spacers are mounted in the fender. Guideline Remaining screws, chassis M6 10 Nm (7. 4 lbf ft) Info Make sure the holding lugs engage in the start number plate. 500092-10 Removing the start number plate 9. 33 ­ ­ Remove screw and take off the clamp. Take off the start number plate. 500123-10 MAINTENANCE WORK ON CHASSIS AND ENGINE Installing the start number plate 9. 34 38 ­ Position the start number plate. Guideline Remaining screws, chassis M6 10 Nm (7. 4 lbf ft) Info Ensure that the holding lugs engage in the fender. Position the clamp and mount and tighten screw . Handlebar position 9. 35 On the upper triple clamp, there are two holes a distance of apart. Hole distance A 15 mm (0. 59 in) The holes on the handlebar support are placed at a distance of from the center. 0 A B 0 B00025-11 Hole distance B 3. 5 mm (0. 138 in) The handlebar can be mounted in four different positions. In this way, the handlebar can be mounted in the position that is most comfortable for the rider. Adjusting the handlebar position 9. 36 x ­ Remove the four screws . Remove the handlebar and lay it to one side. 1 0 2 0 Info Protect the motorcycle and its attachments against damage by covering them. 33 lb. ) Measure the distance of 18 chain links in the lower chain section. 41 A 0 Info Chain wear is not always even, so you should repeat this measurement at different chain positions. Maximum distance at the longest chain section » ­ Replace the chain. 272 mm (10. 71 in) If the distance is greater than the specified measurement: B 0 123 16 17 18 400226-10 Info When you replace the chain, you should also replace rear sprocket and engine sprocket. 26) Adjusting the chain tension 9. 44 Warning Danger of accidentsDanger caused by incorrect chain tension. ­ If the chain tension is too high, the components of the secondary power train (chain, engine sprocket, rear sprocket, bearings in transmission and rear wheel) are under additional load. Apart from premature wear, in extreme cases the chain can rupture or the countershaft of the transmission can break. On the other hand, if the chain is loose, it can fall off the engine sprocket or the rear sprocket and block the rear wheel or damage the engine. 26) Push the chain at the end of the chain sliding component upwards to measure chain tension . Info The upper chain section must be taut. Chain wear is not always even, so you should repeat this measurement at different chain positions. 400213-10 MAINTENANCE WORK ON CHASSIS AND ENGINE ­ ­ ­ Loosen nut . Adjust the chain tension by turning the adjusting screws to the left and right. 0. 39 in) 42 Turn adjusting screws on the left and right so that the markings on the left and right chain adjusters are in the same position relative to reference marks . [. . . ] Supplier Castrol ­ RESPONSE BRAKE FLUID SUPER DOT 4 Motorex® ­ Brake Fluid DOT 5. 1 Coolant Guideline ­ Use only suitable coolant (also in countries with high temperatures). -49 °F) 50 % corrosion inhibitor/antifreeze 50 % distilled water Coolant (mixed ready to use) Antifreeze Supplier Motorex® ­ Anti Freeze -40 °C (-40 °F) Engine oil (15W/50) according to ­ JASO T903 MA ( ­ SAE ( p. 98) (15W/50) Guideline ­ Use only engine oils that comply with the specified standards (see specifications on the container) and that possess the corresponding properties. Supplier Motorex® ­ Top Speed 4T Fork oil (SAE 5) according to ­ SAE ( p. [. . . ]