User manual OMRON ZEN
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Manual abstract: user guide OMRON ZEN
Detailed instructions for use are in the User's Guide.
[. . . ] No. Z211-E1-03
ZEN
Programmable Relay
OPERATION MANUAL
ZEN Programmable Relay
Operation Manual
Revised December 2008
This operation manual is for version-2 (-V2) ZEN Programmable Relays only. For version-1 or pre-version-1 ZEN Programmable Relays, refer to operation manual with Cat. Z183.
Preface
OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual. The ZEN is a compact and highly functional controller that can be used to easily automate small-scale applications. [. . . ] 74
3-6-1 3-6-2 3-6-3
3-7
Using Counters (C) and the 8-Digit Counter (F) . 86
3-9-1 3-9-2 3-9-3 3-10-1 3-10-2 3-10-3 3-11-1 3-11-2 3-11-3
3-10 Analog Inputs (Analog Comparators (A)) . 87
3-11 Comparing Timer/Counter Present Values Using Comparators (P) . 91
3-12 Comparing the 8-Digit Counter (F) Present Value Using 8-Digit Comparators (G) . 99
56
Selecting Display Language
Section 3-1
3-1
Selecting Display Language
There is a choice of 6 display languages. The default language is English.
Operation to Select German
Turn ON the power.
Press the OK Button to change to the Menu Screen.
Press the Down Button 4 times to move the cursor to "LANGUAGE".
Press the OK Button to display the current language ("ENGLISH"). A different language can now be selected.
Use the Up/Down Buttons to select a language.
SPANISH ITALIAN FRENCH GERMAN JAPANESE ENGLISH
LANGUAGE
Press the Up Button to select GERMAN.
GERMAN
LANGUAGE SET?OK/ESC GERMAN
Press the OK Button to display a confirmation message.
RUN PARAMETER KALENDER SPRACHE
Press the OK Button to complete the setting. The display language will change to German.
57
Setting the Date and Time
Section 3-2
3-2
Setting the Date and Time
The date and time are not set when the product is shipped. -@-V2) do not have a calendar and clock function.
Select SET CLOCK.
PROGRAM RUN PARAMETER SET CLOCK SET CLOCK SUMMER TIME
Press the OK Button to display the submenu for clock settings. Current time: hh:mm (day) Current date: yy/mm/dd
Days of the week SU: Sunday MO: Monday TU: Tuesday WE: Wednesday TH: Thursday FR: Friday SA: Saturday
SET CLOCK yy/mm/dd 00/01/01 00:03(SA)
SET CLOCK yy/mm/dd 00/01/0 00:03(SA)
Press the OK Button to change from a highlighted cursor to a flashing cursor and enable data to be changed.
SET CLOCK yy/mm/dd 00/04/01 11:35(SU)
Set the date and time. The day will automatically change when the date is set.
SET CLOCK SET?OK/ESC 11:35(SU)
Press the OK Button to display a confirmation message.
Press the OK Button to confirm and complete the setting. Precautions for Correct Use If the power supply is turned OFF for two days or more at 25°C, the date and time will return to the default setting (00/1/1; 00:00 (SA)).
58
Setting the Date and Time
Section 3-2
This may cause programs using calendar timers or weekly timers to malfunction. Therefore, mount a Battery Unit for the system if the power supply is expected to be interrupted for an extended time. If the Daylight Saving Time (DST) is set, "S" will appear at the top right of the time setting screen during the Daylight Saving Time (DST) period. (Refer to page 107. )
SET CLOCK S yy/mm/dd 01/05/01 00:00(TU)
"S" displayed during the Daylight Saving Time (DST) period
59
Creating Ladder Programs
Section 3-3
3-3
Creating Ladder Programs
This section explains how to write ladder programs, based on a simple circuit example. Refer to the ZEN-SOFT01-V4 ZEN Support Software Operation Manual (Z184) for information on programming LED-type CPU Units.
Example Program
SW1 Ry SW2 Ry
3-3-1
Power supply terminals
I/O Wiring and Internal Operation
L
SW1 SW2
N N I0 I1
Input terminals I2 I3
Connect switches SW1 and SW2 between N and input terminals I0 and I1. When SW1, connected to input bit I0, turns ON or OFF, I0 (indicated by (1) in the diagram) turns ON or OFF. When SW2, connected to input bit I1, turns ON or OFF, I1 (indicated by (2) in the diagram) turns ON or OFF. If the ladder program is executed in RUN mode and SW1 turns ON, input bit I0 turns ON, output bit Q0 turns ON, and the output contact (indicated by (3) in the diagram) turns ON. When the output contact (3) turns ON, the load connected to output terminal Q0 turns ON.
L
(1) I0 I1
(2) Q0
Ladder program
Q0
(3)
Q0 Output terminals
Load
Q1
3-3-2
Clearing Programs
Clear the ladder program before starting to write a program. [. . . ] In this example, the carwash operates for 3 minutes if one coin is inserted, 6 minutes if two coins are inserted, and 9 minutes if 3 coins are inserted. A holding timer is used as the timer.
152
Application Examples
Appendix E
System Configuration
100 Coin selector
I0
NC
I0
3 min
9 min
10C1AR-A-V2
ZEN10C@AR-A-V2
Carwash operation
Q0
Q0
Program Example
00 01 02 03 04 05 06 07 08 09 10 11 I0 M0 M0 H0 H0 M1 M1 H1 H1 M2 M2 H2 I0 M5 [H2 I0 H2 [M2
Insertion of 3rd coin detected
H0
[M0 M3
Insertion of 1st coin detected
12 13 14 15
H0 H1 H2 #0 H0 H1 H2 M3 M4 M5 H1 H2
[Q0 T#0
Carwash drive output Holding timer startup
Self-holding for 1st coin cleared Self-holding for 2nd coin cleared Self-holding for 3rd coin cleared
I0
[H0
[M3 [M4 [M5 R#0
I0
H1
[M1
Insertion of 2nd coin detected
16 17 18 19 20
I0
M4
[H1
Holding timer reset
Parameter Settings
Holding Timer
Set to 3 minutes.
153
Application Examples
Appendix E
Warming Molding Machines (Weekly Timer and Bit Logic)
Application
The ZEN can be used to improve molding efficiency by warming up the molding machine before the work shift starts. This allows molding work to begin immediately at the start of the work shift. When work shifts vary, pre-set weekly timers can be selected using a switch.
System Configuration
SW1 (I0) (Continuous operation) SW2 (I1) (Pattern 1) SW3 (I2) (Pattern 2) SW4 (I3) (Pattern 3) SW5 (I4) (Stop)
NC
10C1AR-A-V2
ZEN10C1AR-A-V2
Molding machine heating circuit
Q0
154
Application Examples
Appendix E
Program Example
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 I3 I2 I1 RM0 SM1 RM2 RM3 RM4 RM0 RM1 SM2 RM3 RM4 RM0 RM1 RM2 SM3 RM4
Pattern 3 selected Pattern 2 selected Pattern 1 selected
15 I4 16 17 18 19 20 21 22 23 I0 M1 M2 M3 @0 @1 @2
RM0 RM1 RM2 RM3 RM4 SM0 Operates [Q0 Switches operation pattern
Stops
24 M0 25
Parameter Settings
Weekly Timer Setting @0 to @2
155
Application Examples
Appendix E
156
Appendix F
Allocations and Setting Table I/O Allocations for the ZEN-10C [. . . ]
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