User manual OMRON V1000 INVERTER

[. . . ] But the big difference is that it takes quality and reliability to a new high level. For no matter where you want it to operate, it will deliver the same high performance for many years after you have fitted it and forgotten about it. Our obsession with quality Our obsession with quality has resulted in the most dependable products available in the industry today. This is fully reflected in our latest inverter, the V1000, which incorporates decades of experience in developing high quality industrial products. Features of the V1000 Inverter · Up to 15 kW · World's smallest compact inverter · Built-in filter · 10-years service life · Control terminal board with memory (Patent pending) · Faster CPU's · Current vector control · Low-noise technology (Patent pending) · IM & PM Motor control · On-line tuning (Patent pending) · Safety embedded Temperature ºC 113. 000 105. 125 97. 2500 89. 3750 81. 5000 73. 6250 65. 7500 57. 8750 50. 0000 OK 5% Market standard Omron-Yaskawa V1000 12 11, 1 10 8 V1000 double rating Market standard Omron-Yaskawa V1000 20% Amps 3% 6 4 1% 1 5 10 15 2 0 Noisy operation 2, 5 3 5 6 7, 5 Silent operation 10 12 14 years New Heatsink temperature evaluation Failure rate for drives C. Frq. (KHz) Conventional inverter vs V1000 Mechanical advances The V1000 design has not only reduced volume by up to 40% compared with previous inverters, tests prove that it has increased vibration resistance from 20Hz to 50Hz (0. 6G) and heat dissipation has also been greatly increased, thanks to a new, hybrid heat-sink system (patent pending). Proven reliability To improve quality even further, a complete revision of production lines has taken place and human error has been reduced by installing the most advanced robotic technology available. [. . . ] This puts machine operators at less risk to safety hazards and has a positive effect on the general working ambience. . . . Easy maintenance Save repetition Control parameters need only be set once with the V1000. They are automatically saved to a control terminal board memory that allows you to replace an inverter and simply forget it. The new inverter will be immediately updated with the current settings. Minimize downtime The V1000 has an ingenious pre-maintenance function that will calculate the condition of electronic components and advise about their replacement based not only on the number of hours they have been in service, but also on factors such as stress due to load, temperature, the number of times they have been powered up, output frequency and carrier frequency, etc. Keeps running Assuring that new data and communications keep flowing in the event of a power failure is critical in many applications. Naturally, the V1000 is available with a 24Vdc power supply that will keep the CPU working in any power-down situation. 24 Vdc Main Power Supply VZ V1000 More performance & Quality in less space · · · · · · · · · · · · · Current vector control High starting torque (200% / 0. 5 Hz) 1:100 speed control range Double rating ND 120%/1min and HD 150%/1 min IM&PM motor control Online Tuning Low-noise Low carrier technology 10 years lifetime design Built-in filter Screw-less terminals Control Terminals with memory backup 24 VDC control board power supply option Fieldbus communications: Modbus, Profibus, CanOpen, DeviceNet, Lonworks, CompoNet, Ethernet · Safety embedded (EN954-1 safety cat. 3) · CE, UL, cUL and TUV Ratings · 200 V Class single-phase 0. 1 to 4 kW · 200 V Class three-phase 0. 1 to 15 kW · 400 V Class three-phase 0. 2 to 15 kW System configuration Power Supply MCCB AC Reactor RJ-45 / USB Adapter USB Cable CX-Drive CX-One Filter Remote Operator Extansion Cable LCD Remote Operator 24Vdc Control Board Power Supply V1000 Communication Option Board Mounting Accesories Motor Braking Resistor Ground DC Reactor 8 V1000 V1000 1 Specifications Type designation VZAB0P1BAA Version V1000 series Z: A: European standard specifications Standard specs Coating specs: A: Standard Enclosure, Fin, Filter: C: IP20 with top cover B: IP20 without top cover F: Nema 1 H: IP20 with top cover and C3 filter ["P" indicates a decimal point] Max. applicable motor output 0P1: 0. 1 kW 015: 15 kW ~ Voltage: B: Single-phase 200 VAC 2: Three-phase 200 VAC 4: Three-phase 400 VAC 200 V class Single-phase: VZ-@ Motor kW1 B0P1 20P1 0. 12 0. 18 0. 3 0. 8 1. 2 B0P2 20P2 0. 25 0. 37 0. 6 1. 6 1. 9 B0P4 20P4 0. 4 0. 75 1. 1 3. 0 3. 5 B0P7 20P7 0. 75 1. 1 1. 9 5. 0 6. 0 B1P5 21P5 1. 5 2. 2 3. 0 8. 0 9. 6 B2P2 22P2 2. 2 3. 0 4. 2 11. 0 12. 0 400 Hz B4P0 24P0 4. 0 5. 5 6. 7 17. 5 21. 0 25P5 5. 5 7. 5 9. 5 25. 0 30. 0 27P5 7. 5 11 13 33. 0 40. 0 2011 11 15 18 47. 0 56. 0 2015 15 18. 5 23 60. 0 69. 0 Three-phase: VZ-@ For HD setting For ND setting Inverter capacity kVA Rated output current (A) at HD Rated output current (A) at ND Max. output frequency Rated input voltage and frequency Allowable voltage fluctuation Allowable frequency fluctuation Output characteristics Proportional to input voltage: 0. . 240 V Single-phase 200. . 240 V 50/60 Hz 3-phase 200. . 240 V 50/60 Hz -15%. . +10% +5% Power supply 1. Based on a standard 4-pole motor for maximum applicable motor output: Heavy Duty (HD) mode with a 150% overload capacity Normal Duty (ND) mode with a 120% overlaod capacity 400 V class Motor kW1 Three-phase: VZ-@ For HD setting For ND setting Inverter capacity kVA Rated output current (A) at HD Rated output current (A) at ND Max. IP20, NEMA1 Cooling fan is provided for 200 V, 0. 75 kW (1HP) (3/single-phase) 400 V, 1. 5 kW (2HP) (3-phase), others are self-cooling 95% RH or less (without condensation) -20 ºC. . +60 ºC (short-term temperature during transportation) Indoor (no corrosive gas, dust, etc. ) Max. 1000 m Up to 1 G at 10 to less than 20 Hz, Up to 0. 65 G at 20 to 50 Hz Functionality Protection functions Ambient conditions Output signals Standard functions Analogue inputs Braking/acceleration times Display Motor overload protection Instantaneous overcurrent Overload Overvoltage Undervoltage Momentary power loss Cooling fin overheat Stall prevention level Ground fault Power charge indication Degree of protection Cooling Ambient humidity Storage temperature Installation Installation height Vibration 10 V1000 V1000 3 Dimensions IP 20 type 0. 1 to 4 kW Figure 1 W1 2-M4 t1 W1 Figure 2 4-M4 H1 H H1 H H2 W D W H2 D1 D1 D t1 Voltage class Max. applicable motor output kW 0. 12 0. 25 0. 55 1. 1 1. 5 2. 2 4. 0 0. 12 0. 25 0. 55 1. 1 1. 5 2. 2 4. 0 5. 5 7. 5 11 15 0. 37 0. 55 1. 1 1. 5 2. 2 3. 0 4. 0 5. 5 7. 5 11 15 Inverter model VZA B0P1 B0P2 B0P4 B0P7 B1P5 B2P2 B4P0 20P1 20P2 20P4 20P7 21P5 22P2 24P0 25P5 27P5 2011 2015 40P2 40P4 40P7 41P5 42P2 43P0 44P0 45P5 47P5 4011 4015 Figure 1 Dimensions in mm W1 56 118 96 128 H1 W 68 128 108 140 H D 76 108 137. 5 154 163 Under development 76 3 5 5 6. 5 38. 5 58 65 6 8 7 55 75 78 10 28 5 154 128 122 248 284 140 140 180 254 290 143 140 143 163 8 6 5 58 65 55 75 13 15 6 6. 2 6 13 15 6. 2 7. 2 0. 6 0. 6 0. 9 1. 1 1. 3 1. 4 2. 1 3. 8 3. 8 5. 5 9. 2 0. 8 1. 0 1. 4 1. 5 1. 5 1. 5 2. 1 3. 8 3. 8 5. 2 5. 5 5 t1 3 5 H2 D1 6. 5 38. 5 58 65 H3 H4 Weight 0. 6 0. 7 1. 0 1. 5 1. 5 2. 1 Single-phase 200 V 2 1 56 118 68 128 108 140 248 284 336 140 180 220 254 290 358 108 128 129 137. 5 143 140 163 187 81 99 Three-phase 200 V 2 96 128 122 3 160 192 2 96 118 108 137. 5 128 Three-phase 400 V 3 160 V1000 + Option board Frequency inverters 4 11 Frequency inverters Built-in Filter Dimensions VZAB0P1 B0P2 B0P4 B0P7 B1P5 B2P2 B4P0 40P2 40P4 40P7 41P5 42P2 43P0 44P0 45P5 47P5 4011 4015 108 178 108 140 183 55 68 178 50 Dimensions in mm W H H1 D1 69. 5 79. 5 77. 9 89. 4 96. 4 69. 4 50 77. 9 94. 4 140 183 55 76. 4 59. 6 66. 6 Under development 11. 6 29. 6 81 99 137. 5 154 143 D2 6. 5 38. 5 59. 6 64. 6 66. 6 D 76 118 137. 5 154 163 Under development Schaffner footprint Filters Schaffner model A1000-FIV2010-SE A1000-FIV2020-SE 3x200 V A1000-FIV2030-SE A1000-FIV2050-SE A1000-FIV2100-SE 1x200 V A1000-FIV1010-SE A1000-FIV1020-SE A1000-FIV1030-SE A1000-FIV1040-SE A1000-FIV3005-SE A1000-FIV3010-SE 3x400 V A1000-FIV3020-SE A1000-FIV3030-SE A1000-FIV3050-SE Dimensions A 194 169 174 B 82 111 144 C 50 50 50 D 160 135 135 E 181 156 161 F 62 91 120 G 5. 3 5. 5 5. 3 H M5 M5 M5 I 25 25 25 J 56 96 128 K 118 118 118 L M4 M4 M4 Under development 169 169 174 174 169 169 174 304 71 111 144 144 111 111 144 184 45 50 50 50 45 45 50 56 135 135 135 135 135 135 135 264 156 156 161 161 156 156 161 288 51 91 120 150 91 91 120 150 5. 3 5. 3 5. 3 5 5. 3 5. 3 5 6 M5 M5 M5 M5 M5 M5 M5 M5 22 25 25 25 22 22 25 28 56 96 128 158 96 96 128 164 118 118 118 118 118 118 118 244 M4 M4 M4 M4 M4 M4 M4 M5 Under development 12 V1000 V1000 5 Rasmi footprint Filters Rasmi model A1000-FIV2010-RE A1000-FIV2020-RE 3x200 V A1000-FIV2030-RE A1000-FIV2060-RE A1000-FIV2100-RE 1x200 V A1000-FIV1010-RE A1000-FIV1020-RE A1000-FIV1030-RE A1000-FIV1040-RE A1000-FIV3005-RE A1000-FIV3010-RE 3x400 V A1000-FIV3020-RE A1000-FIV3030-RE A1000-FIV3050-RE Dimensions W 82 111 144 150 188 71 111 144 111 111 144 150 182 H 50 50 50 52 62 45 50 50 45 45 50 52 62 L 194 194 174 320 362 169 169 174 169 169 174 306 357 X 181 181 161 290 330 156 156 161 Under development 156 156 161 290 330 91 91 120 122 160 M4 M4 M4 M5 M5 Y 62 62 120 122 160 51 91 120 M M4 M4 M4 M5 M5 M4 M4 M4 Weight KG 0. 8 1. 1 1. 3 2. 4 4. 2 0. 6 1. 0 5. 3 1. 1 1. 1 1. 3 2. 1 2. 9 DIN rail mounting bracket EZZ08122A EZZ08122B DIN rail 35. 1 Four, M4 tap Side view (common to all the units) Four, M4 tap EZZ08122C EZZ08122D Four, M4 tap Four, M4 tap 3-phase 200 VAC Single-phase 200 VAC 3-phase 400 VAC Inverter VZ - 20P1/ 20P2 / 20P4/ 20P7 VZ - 21P5/ 22P2 VZ - 24P0 VZ - B0P1/ B0P2/ B0P4 VZ - B0P7/ B1P5 VZ - B2P2 VZ - B4P0 VZ - 40P2/ 40P4/ 40P7/ 41P5/ 42P2 VZ - 44P0 DIN rail mounting bracket EZZ08122A EZZ08122B EZZ08122C EZZ08122A EZZ08122B EZZ08122C EZZ08122D EZZ08122B EZZ08122C Frequency inverters 6 13 Frequency inverters Heatsink attachment and Panel cut dimensions Heatsink External Mounting Attachment Panel Cit for External Mounting of Cooling Fin (Heatsink) 2 - 5 Dia. Holes Fig 1 4-d Tap Mounting Panel D3 for more VZA 20P1 20P2 20P4 20P7 21P5 22P2 24P0 25P5 27P5 2011 2015 B0P1 B0P2 B0P4 B0P7 B1P5 B2P2 B4P0 40P2 40P4 40P7 41P5 42P2 43P0 44P0 45P5 47P5 4011 4015 Reference 100-034-075 100-034-076 100-034-077 100-034-079 100-034-080 100-036-300 100-036-301 100-036-302 100-034-075 100-034-076 100-035-418 100-034-079 100-034-080 100-036-357 100-034-078 100-036-418 Frame W 68 128 108 140 158 198 241 68 128 108 140 96 128 286 322 380 96 128 122 160 192 56 118 79. 2 79. 5 96 98 71 108 96 79. 5 118 96 140 158 198 128 122 160 78 272 308 86. 6 53. 4 73. 4 60 80 1 58 65 70 4 9 10 9 42 58 65 50 70 3 272 308 362 H W1 56 118 71 79. 5 86. 5 86. 6 89. 6 110. 6 69. 2 H1 D1 69. 2 D2 12 42 62 58 53. 5 53. 4 73. 4 76. 4 12 D3 30 50 70 70 60 60 80 85 30 1 2 Fig (W2) Panel Cutting (W3) (H2) (H3) A B 3x200v 3 4 9 10 14 9 10. 5 8. 5 10. 5 10. 5 7 9 140 180 220 255 287 341 2 1X200v 4 Under development 13. 2 30 28 40 3 128 - 3X400v 100-034-079 100-034-080 100-036-300 100-036-301 8. 5 10. 5 7 140 180 255 287 286 322 Fig 2 Fig 3 Fig 4 14 V1000 V1000 7 Standard connections For 1-phase power supply use R/L1 and S/L2 Fuses Filter Main Switch DC reactor (option) Link +2 R/L1 S/L2 T/L3 +1 Thermal relay Braking resistor (opt) B2 U/T1 V/T2 W/T3 U V W M B1 Power L2 Supply L1 L3 V1000 Forward/Stop Reverse/Stop External Fault Fault Reset Multi-speed 1 Multi-speed 2 S1 S2 S3 S4 S5 S6 +24 V 8 mA MA MB Fault MC Shielded Cable Ground Multi-function digital inputs (default setting) SC 24 V Multi-function relay output 250 Vac / 30 VDC (10 mA to 1A) (default setting) DIP switch S3 SINK SOURCE P1 0V During run Frequency agree Photocoupler common Pulse train output (max. 32 kHz) (Output frequency) Analog output 0 to +10 VDC (2mA) (Output frequency) Multi-function photocoupler output 48 VDC, max. 50 mA (default setting) Shielded ground terminal Pulse Input RP (max. 32kHz) P2 PC MP 2 k +V Analog input power supply +10. 5 VDC, max. 20 mA A1 Multi-function analog input 1 0 to 10 V (20 k) A2 Multi-function analog input 2 0 to 10 V (20 k) or AC 0/4 to 20 mA (250 ) AM AC Monitor outputs (default setting) Multi- function pulse / analog inputs (default: frequency reference) Terminal resistance (120 , 1/2 W) R+ Safe Disable inputs H2 H1 HC R- S+ S- IG Memobus comm. 115 kBps Symbols: Use twisted pair cables Use shielded twisted pair cables Indicates a main circuit terminal Indicates a control circuit terminal. Frequency inverters 8 15 Frequency inverters Main circuit Terminal R/L1, S/L2, T/L3 U/T1, V/T2, W/T3 B1, B2 +2, +1 +1, ­ Name Main circuit power supply input Inverter output Braking resistor connection DC reactor connection DC power supply input Grounding Function (signal level) Used to connect line power to the drive. Drives with single-phase 200 V input power use only terminals R/L1 and S/L2 (T/L3 is not connected to anything) Used to connect the motor Available for connecting a braking resistor or the braking resistor unit option. Remove the short bar between +2 and +1 when connecting DC reactor (option) For power supply input (+1: positive electrode; ­ : negative electrode)* For grounding (grounding should conform to the local grounding code. ) Control Circuit Type No. S1 Digital input signals S2 S3 S4 S5 S6 SC Analog input signals RP FS FR1 FR2 FC HC H1 H2 MA MB MC P1 P2 PC PM AM AC R+ R­ S+ S­ Signal name Multi-function input selection 1 Multi-function input selection 2 Multi-function input selection 3 Multi-function input selection 4 Multi-function input selection 5 Multi-function input selection 6 Multi-function input selection Common Function Factory setting: runs when CLOSED, stops when OPEN. Factory setting: External Fault (N. O. ) Factory setting: Fault reset Factory setting: Multi-step speed cmd 1 Factory setting: Multi-step speed cmd 2 Common for control signal 24 VDC, 8 mA photocoupler insulation Signal level Main Speed Cmd Pulse Train Input 32 kHz max. [. . . ] resistance 300 300 200 120 60 60 32 16 9. 6 9. 6 9. 6 750 750 510 240 200 100 32 32 20 20 ­-­-751 751 751 401 301 401 750 750 750 400 300 400 1 1 1 1 1 2 230 230 130 125 115 105 ­---ERF-150WJ_ 401 401 201 201 101 700 620 Braking resistor unit Inverter-mounted type (3 %ED, 10 sec max) Resistance 400 400 200 200 100 70 62 No. of used 1 1 1 1 1 1 1 Braking torque % 220 220 220 125 125 120 100 F Mounting accesories Types Model EZZ08122A EZZ08122B Necessary to mount the inverter on a DIN rail EZZ08122C EZZ08122D 100-034-075 100-034-076 100-034-077 Heatsink external mounting attachment 100-034-078 100-034-079 100-034-080 100-036-357 100-036-418 100-036-300 100-036-301 100-036-302 Additional items to mount the inverter with the heatshink out of the panel. Description Applicable models VZ-20P1/20P2/20P4/20P7 VZ-B0P1/B0P2/B0P4 VZ-21P5/22P2 VZ-B0P7/B1P5 VZ-40P2/40P4/40P7/41P5/42P2 VZ-24P0 VZ-B2P2 VZ-44P0 VZ-B4P0 VZ-20P1/20P2 VZ-B0P1/B0P2 VZ-20P4 VZ-B0P4 VZ-20P7 VZ-40P2 VZ-21P5/22P2 VZ-B1P5 VZ-41P5/42P2/43P0 VZ-24P0 VZ-B2P2 VZ-44P0 VZ-B4P0 VZ-B0P7 VZ-40P2/40P4 VZ-25P5/27P5 VZ-45P5/47P5 VZ-2011 VZ-4011/4015 VZ-2015 22 V1000 DIN Rail V1000 15 Cat. I68E-EN-01 In the interest of product improvement, specifications are subject to change without notice. OMRON EUROPE B. V. Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands Phone: +31 23 568 13 00 Fax: +31 23 568 13 88 www. omron-industrial. com Frequency inverters 16 23 Frequency inverters OMRON EUROPE B. V. [. . . ]