User manual OMRON MX2

[. . . ] I570-E2-01-X MX2 Born to drive machines Model: MX2 200 V Class Three-Phase Input 0. 1 to 15 kW 200 V Class Single-Phase Input 0. 1 to 2. 2 kW 400 V Class Three-Phase Input 0. 4 to 15 kW USER'S MANUAL Notice: OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual. The following conventions are used to indicate and classify precautions in this manual. Failure to heed precautions can result in injury to people or damage to property. OMRON Product References All OMRON products are capitalized in this manual. The word "Unit" is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product. © OMRON, 2010 All rights reserved. [. . . ] For example, when the power is up when FW terminal is on, then the operation starts regardless this response time as soon as the internal reset process is completed. 3-7-2 Intelligent Input Terminal Overview Each of the seven intelligent terminals may be assigned any of the options in the following table. When you program one of the option codes for terminal assignments C001 to C007, the respective terminal assumes the function role of that option code. The terminal functions have a symbol or abbreviation that we use to label a terminal using that function. The physical label on the terminal block connector is simply 1, 2, 3, 4, 5, 6, or 7. However, schematic examples in this manual also use the terminal symbol (such as [FW]) to show the assigned option. The option codes for C011 to C017 determines the active state of the logical input (active high or active low). Input Function Summary Table - This table shows all intelligent input functions at a glance. Detailed description of these functions, related parameters and settings, and example wiring diagrams are in 4-5 Using Intelligent Input Terminals on page 175. Option Terminal Code Symbol 00 FW FORWARD Run/Stop 01 RV Reverse Run/Stop Input Function Summary Table Function Name Description ON OFF ON OFF Inverter is in Run Mode, motor runs forward Inverter is in Stop Mode, motor stops Inverter is in Run Mode, motor runs reverse Inverter is in Stop Mode, motor stops 131 "C" Group: Intelligent Terminal Functions Input Function Summary Table Function Name Description Multi-speed Select, Bit 0 (LSB) Multi-speed Select, Bit 1 Multi-speed Select, Bit 2 Multi-speed Select, Bit 3 (MSB) Jogging ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF 09 2CH 2-stage Acceleration and Deceleration ON OFF 11 FRS Free-run Stop ON OFF 12 EXT External Trip ON OFF 13 USP Unattended Start Protection ON OFF 14 15 CS SFT Commercial power source switchover Software Lock ON OFF ON OFF ON OFF ON OFF 19 PTC PTC thermistor Thermal ANLG Protection (C005 only) OPEN Start (3-wire interface) Stop (3-wire interface) ON OFF ON OFF Section 3-7 Option Code 02 03 04 05 06 Terminal Symbol CF1 *1 CF2 CF3 CF4 JG 07 08 DB SET External DC braking Set (select) 2nd motor Data 16 18 AT RS Analog Input Voltage/ Current Select Reset Inverter Binary encoded speed select, Bit 0, logical 1 Binary encoded speed select, Bit 0, logical 0 Binary encoded speed select, Bit 1, logical 1 Binary encoded speed select, Bit 1, logical 0 Binary encoded speed select, Bit 2, logical 1 Binary encoded speed select, Bit 2, logical 0 Binary encoded speed select, Bit 3, logical 1 Binary encoded speed select, Bit 3, logical 0 Inverter is in Run Mode, output to motor runs at jog parameter frequency Inverter is in Stop Mode DC braking will be applied during deceleration DC braking will not be applied The inverter uses 2nd motor parameters for generating frequency output to motor The inverter uses 1st (main) motor parameters for generating frequency output to motor Frequency output uses 2nd-stage acceleration and deceleration values Frequency output uses standard acceleration and deceleration values Causes output to turn OFF, allowing motor to free run (coast) to stop Output operates normally, so controlled deceleration stop motor When assigned input transitions OFF to ON, inverter latches trip event and displays E 12 No trip event for ON to OFF, any recorded trip events remain in history until reset On powerup, the inverter will not resume a Run command On powerup, the inverter will resume a Run command that was active before power loss Motor can be driven by commercial power Motor is driven via the inverter The keypad and remote programming devices are prevented from changing parameters The parameters may be edited and stored Refer to Analog Input Settings on page 71. The trip condition is reset, the motor output is turned OFF, and powerup reset is asserted Normal power-ON operation When a thermistor is connected to terminal [5] and [L], the inverter checks for over-temperature and will cause trip event and turn OFF output to motor A disconnect of the thermistor causes a trip event, and the inverter turns OFF the motor Starts the motor rotation No change to present motor status Stops the motor rotation No change to present motor status 20 21 STA STP 132 "C" Group: Intelligent Terminal Functions Input Function Summary Table Function Name Description FWD, REV (3-wire interface) ON Section 3-7 Option Code 22 Terminal Symbol F/R OFF 23 PID PID Disable ON OFF 24 PIDC PID Reset ON OFF ON OFF ON OFF ON 27 UP Remote Control UP Function (motorized speed pot. ) Remote Control Down Function (motorized speed pot. ) Remote Control Data Clearing 28 DWN Selects the direction of motor rotation: ON = FWD. While the motor is rotating, a change of F/R will start a deceleration, followed by a change in direction Selects the direction of motor rotation: OFF = REV. While the motor is rotating, a change of F/R will start a deceleration, followed by a change in direction Temporarily disables PID loop control. Inverter output turns OFF as long as PID Enable is active (A071=01) Has no effect on PID loop operation, which operates normally if PID Enable is active (A071=01) Resets the PID loop controller. The main consequence is that the integrator sum is forced to zero No effect on PID controller Accelerates (increases output frequency) motor from current frequency Output to motor operates normally Decelerates (decreases output frequency) motor from current frequency Output to motor operates normally Clears the UP/DWN frequency memory by forcing it to equal the set frequency parameter F001. Setting C101 must be set=00 to enable this function to work UP/DWN frequency memory is not changed Forces the source of the output frequency setting A001 and the source of the Run command A002 to be from the digital operator Source of output frequency set by A001 and source of Run command set by A002 is used Bit encoded speed select, Bit 1, logical 1 Bit encoded speed select, Bit 1, logical 0 Bit encoded speed select, Bit 2, logical 1 Bit encoded speed select, Bit 2, logical 0 Bit encoded speed select, Bit 3, logical 1 Bit encoded speed select, Bit 3, logical 0 Bit encoded speed select, Bit 4, logical 1 Bit encoded speed select, Bit 4, logical 0 Bit encoded speed select, Bit 5, logical 1 Bit encoded speed select, Bit 5, logical 0 Bit encoded speed select, Bit 6, logical 1 Bit encoded speed select, Bit 6, logical 0 Bit encoded speed select, Bit 7, logical 1 Bit encoded speed select, Bit 7, logical 0 Perform overload restriction Normal operation Setting of b040 is enabled Max. torque is limited with 200% Torque limit related parameters of Powering/regen, and FW/RV modes are selected by the combinations of these inputs. 29 UDC 31 OPE Operator Control OFF ON OFF 32 33 34 35 36 37 38 39 40 41 42 44 SF1 SF2 SF3 SF4 SF5 SF6 SF7 OLR TL TRQ1 TRQ2 BOK Multi-speed Select, Bit operation Bit 1 Multi-speed Select, Bit operation Bit 2 Multi-speed Select, Bit operation Bit 3 Multi-speed Select, Bit operation Bit 4 Multi-speed Select, Bit operation Bit 5 Multi-speed Select, Bit operation Bit 6 Multi-speed Select, Bit operation Bit 7 Overload Restriction Source Changeover Torque Limit Selection Torque limit switch 1 Torque limit switch 2 Brake confirmation ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF Brake confirmation signal received Brake confirmation signal not received 133 "C" Group: Intelligent Terminal Functions Input Function Summary Table Function Name Description LAD cancellation ON OFF 47 50 PCLR ADD Pulse counter clear ADD frequency enable ON OFF ON OFF ON OFF 52 53 56 57 58 59 60 61 62 65 66 67 68 69 70 73 77 78 81 ATR KHC MI1 MI2 MI3 MI4 MI5 MI6 MI7 AHD CP1 CP2 CP3 ORL ORG SPD GS1 * GS2 * 485 ON OFF Clear watt-hour data ON OFF General purpose input ON (1) OFF General purpose input ON (2) OFF General purpose input ON (3) OFF General purpose input ON (4) OFF General purpose input ON (5) OFF General purpose input ON (6) OFF General purpose input ON (7) OFF Analog command hold ON OFF Multistage-position ON switch (1) OFF Multistage-position ON switch (2) OFF Multistage-position ON switch (3) OFF Limit signal of homing ON OFF Trigger signal of homing ON OFF Speed/position ON changeover OFF GS1 input GS2 input Start EzCOM ON OFF ON OFF ON OFF Enable torque command input Section 3-7 Option Code 46 Terminal Symbol LAC 51 F-TM Force Terminal Mode Set ramp times are ignored. is according to the set ramp time Clear the position deviation data Maintain the position deviation data Adds the A145 (add frequency) value to the output frequency Does not add the A145 value to the output frequency Force inverter to use input terminals for output frequency and Run command sources Source of output frequency set by A001 and source of Run command set by A002 is used Torque control command input is enabled Torque control command input is disabled Clear watt-hour data No action General purpose input (1) is made ON under EzSQ General purpose input (1) is made OFF under EzSQ General purpose input (2) is made ON under EzSQ General purpose input (2) is made OFF under EzSQ General purpose input (3) is made ON under EzSQ General purpose input (3) is made OFF under EzSQ General purpose input (4) is made ON under EzSQ General purpose input (4) is made OFF under EzSQ General purpose input (5) is made ON under EzSQ General purpose input (5) is made OFF under EzSQ General purpose input (6) is made ON under EzSQ General purpose input (6) is made OFF under EzSQ General purpose input (7) is made ON under EzSQ General purpose input (7) is made OFF under EzSQ Analog command is held Analog command is not held Multistage position commands are set according to the combination of these switches. Limit signal of homing is ON Limit signal of homing is OFF Starts homing operation No action Speed control mode Position control mode EN60204-1 related signals: Signal input of "Safe torque off" function. Starts EzCOM No execution 134 "C" Group: Intelligent Terminal Functions Input Function Summary Table Option Terminal Function Name Description Code Symbol 82 PRG Executing EzSQ proON Executing EzSQ program gram OFF No execution 83 84 85 86 255 HLD ROK EB DISP no Retain output frequency ON OFF Permission of Run com- ON mand OFF Rotation direction ON detection (C007 only) OFF Display limitation ON OFF No function ON OFF Section 3-7 Retain the current output frequency No retention Run command permitted Run command is not permitted Forward rotation Reverse rotation Only a parameter configured in b038 is shown All the monitors can be shown (input ignored) (input ignored) 3-7-3 Output Terminal Configuration The inverter provides configuration for logic (discrete) and analog outputs, shown in the table below. "C" Function Func. Name Description Code C021 Output [11] function[EDM 48 programmable functions availassignable] able for logic (discrete) outputs (see next section) C022 Output [12] function C026 Alarm relay function 48 programmable functions available for logic (discrete) outputs (see next section) C027 [EO] terminal selection (Pulse/ 13 programmable functions: PWM output) 00. . . Option(PWM) Run Mode Edit Defaults EU Units 00 [RUN] 01 [FA1] 05 [AL] ­ ­ ­ 07 ­ 135 "C" Group: Intelligent Terminal Functions "C" Function Func. Name Description Code C028 [AM] terminal selection (Ana11 programmable functions: log voltage output 0. . . 10V) 00. . . Option C030 Digital current monitor referCurrent with digital current monience value tor output at 1, 440Hz Range is 20%~200% of rated current C047 Pulse train input/output scale If EO terminal is configured as conversion pulse train input (C027=15), scale conversion is set in C047. Pulseout = Pulse-in (C047) Set range is 0. 01 to 99. 99 Run Mode Edit Section 3-7 Defaults EU Units 07 [LAD-FQ] ­ Rated current A 1. 00 ­ The output logic conversion is programmable for terminal [11], [12] and the alarm relay terminal. The open-collector output terminal [11] and [12] defaults to normally open (active low), but you can select normally closed (active high) for the terminal in order to invert the sense of the logic. [. . . ] Remove the insulation material coating of the earth contact portions so to obtain good grounding condition. PE EMC filter (Foot-print) L1, N U, V, W Cable clamp * Earth line is connected to the heatsink of the inverter (or PE terminal for bigger models) Shielded cable Metal plate (earth) Cable clamp * Motor 3~ *) Both earth portions of the shielded cable must be connected to the earth point by cable clamps. Input choke or equipment to reduce harmonic current is necessary for CE marking (IEC 61000-3-2 and IEC61000-3-4) from the harmonic current point of view, even conducted emission and radiated emission passed without the input choke. 330 Omron EMC Recommendations Section D-2 D-2 Omron EMC Recommendations !WARNING This equipment should be installed, adjusted, and serviced by qualified personal familiar with construction and operation of the equipment and the hazards involved. Use the following checklist to ensure the inverter is within proper operating ranges and conditions. The power supply to MX2 inverters must meet these specifications: · Voltage fluctuation ±10% or less · Voltage imbalance ±3% or less · Frequency variation ±4% or less · Voltage distortion THD =10% or less 2. [. . . ]