User manual NILFISK TRUCK BOOSTER

[. . . ] 82 - 108 Manual de instrucciones . . . . . . . . . . . . . . . . . . . . . 109 - 135 Manuale di istruzioni . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 - 162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 - 188 Instrukcja obslugi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189 - 215 Üzemeltetési útmutató . . . . . . . . . . . . . . . . . . . . . . . . 216 - 242 107319141 f (06. 2009) Index 1 2 Safety precautions and warnings Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2. 1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2. 2 Operation elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 3. 1 3. 2 3. 3 3. 4 3. 5 3. 6 3. 7 3. 8 Temperature conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Condition of distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Base / leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Water connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Mains power connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 High-pressure connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Connecting to external fuel supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3 Installation 4 Operation 4. 1 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 4. 1. 1 High-pressure hose - directly on the machine . . . . . . . . . . . . . . . . . 12 4. 1. 2 High-pressure hose - to outlet point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 4. 1. 3 Spray handle - accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 4. 1. 4 Selection of spray lance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 4. 1. 5 Application of detergents (external injector) . . . . . . . . . . . . . . . . . . . . 14 4. 1. 6 Application of detergents (internal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4. 2 Running the TRUCK BOOSTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4. 2. 1 Starting up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4. 2. 2 Automatic start/stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 4. 2. 3 Running with hot water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 4. 2. 4 Double spray lance, pressure regulation . . . . . . . . . . . . . . . . . . . . . . . . . 17 4. 2. 5 Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 4. 2. 6 Automatic system "shut-down". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 4. 2. 7 Frost protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 5. 1 5. 2 5. 3 5. 4 5. 5 5. 6 5. 7 Fields of application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Working pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Mechanical impact. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Detergents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Working methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Typical cleaning tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 5. 7. 1 Vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 5. 7. 2 Building and equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Hour counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Water filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Cleaning of high-pressure nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Disposable waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 5 Fields of Application and Working Methods 6 Maintenance 6. 1 6. 2 6. 3 6. 4 6. 5 6. 6 7 Trouble Shooting 7. 1 General trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 7. 2 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 8 9 10 Technical Data Warranty EC Declaration of Conformity 3 1 Safety Precautions and Warnings Symbols used to mark instructions Before starting up your high-pressure washer for the first time, this instruction manual must be read through carefully. Safety instructions marked with this symbol must be observed to prevent danger to persons. This symbol is used to mark safety instructions that must be observed to prevent damage to the machine and its performance. This symbol indicates tips and instructions to simplify work and to ensure a safe operation. Only let instructed people operate the machine. pressure hot water washer if the electric cable is all right (damaged electric cables can cause electric shock!) Never try to clean clothes or footwear on yourself or other persons. [. . . ] If an error occurs to the heating system of the TRUCK BOOSTER, the machine stops and the red "STOP" push button (4) will start flashing and the diesel unit will be shut off. The TRUCK BOOSTER will continue to be functional with non heated water by pushing the green "START" push button (3). In this case please refer to section "7 Troubleshooting". 16 4. 2. 4 Double spray lance, pressure regulation 1 The spray lance features 2 nozzles, a high-pressure nozzle and a low pressure nozzle. High-pressure mode When the pressure reducing valve (1) is completely closed (turned clockwise - B), only the high-pressure nozzle is used - high-pressure mode. Low pressure mode When the reducing valve (1) is completely opened (turned counterclockwise - A), both spray lances are used - low pressure mode / possibility of dosing detergents. min. max. The pressure can be regulated between these positions. 4. 2. 5 Stop Danger of scalding!Never detach high-pressure hoses at a water temperature above 50°C. Never detach the high-pressure hose while the machine is in operation. 4 1. To disconnect the TRUCK BOOSTER completely from mains, turn the main switch (2) to position - OFF -. Close the shut-off cock of the water inlet and activate the spray lance or open the high-pressure cock to relieve the pipeline / high-pressure hose of pressure. OFF 17 4. 2. 6 Automatic "system shut-down" Your TRUCK BOOSTER features a function called "system shut-down" that can be enabled by your Nilfisk-ALTO service technician during installation or at a later time. When enabled, "system shutdown" will automatically switch OFF the TRUCK BOOSTER when it has not been used for a predefined time (from 1 sec. Shut-down is disabled on delivery - please contact your Nilfisk-ALTO service representative if you would like the function(s) to be enabled. 4. 2. 7 Frost protection The machine has been constructed for outdoor placement. The machine features a fan heater automatically starting up when the temperature inside the machine gets too low. NB: The frost protection does NOT function if the machine has been turned off on the main switch. IMPORTANT: For safety reasons, hoses, spray lances and other accessories should always be thawed prior to use. 5 Fields of Application and Working Methods 5. 1 Fields of application The most important fields of application for this product are: Transport Building & Construction Light industry Service Cleaning of trucks, buses, cars etc. Cleaning of vehicles, public baths, institutions etc. 5. 2 Working pressure The high-pressure system may be used with high or low pressure at your own option: Low pressure High-pressure Intermediate pressure Is first and foremost used for the application of detergents and for flushing. As an example it may be used for the cleaning of surfaces which cannnot stand a too powerful jet, i. e. soft surfaces. 18 5. 3 Temperature Hot water significantly increases the efficiency of the cleaning process ­ especially grease, oils and fats can be broken down more easily at higher temperatures. Temperatures up to 60°C should clean off proteins, such as blood substances. Oil and traffic film should be exposed to app. 70°C, whereas grease and fat is easiest to remove with temperatures of 80 to 85°C. Several detergents become more efficient when acting with hot water ­ please refer to manufacturers recommendations. 5. 4 Mechanical impact In order to break down tough layers of dirt, additional mechanical impact may be required. Special lances with special nozzles (pulsating jet / concentrated "0" jet) are available for such purposes as are rotating brushes plus soft & sand blasting equipment. Please ask your Nilfisk--ALTO representative. 5. 5 Detergents As standard the system is delivered without a detergent injector and the optional, factory mounted, internal chemical system. If you want to use detergents or disinfectants these should be dosed through an external injector (see section 4. 1. 5) or through the pump (see section 4. 1. 6). The most efficient cleaning is reached with detergents in conjunction with the high-pressure cleaning. [. . . ] · that the instructions in the manual have been carefully observed. A warranty repair comprises the replacement of defective parts, but it does not cover freight and packaging charges. malfunctions due to causes mentioned in section "7. 0 Trouble shooting" of the instruction manual). 27 10 EC Declaration of Conformity EU Declaration of Conformity Product: Type: Description: The design of the unit corresponds to the following pertinent regulations: High Pressure Washer TRUCK BOOSTER 400 V 3~, 50 Hz - 230 V 1~, 50 Hz - IP X5 EC Machine Directive EC Low-voltage Directive EC EMV Directive EN 60335-2-79 98/37/EEG 73/23/EEG 89/336/EEG Applied harmonised standards: Applied national standards and technical IEC 60335-2-79 specifications: Nilfisk-ALTO Division of Nilfisk-Advance A/S Industrivej 1 DK-9560 Hadsund Anton Sørensen V. P. Technical Operations Europe Hadsund, 01. 10. 2004 28 2 7 + (A) (B) 1 2 3 4 5 6 DCINP 7 8 UT 9 10 11 12 13 14 15 ESC + MITS UBIS OK HI 10 8 B 12 1 11 A B A 6 13 9 5 3 4 9 14 GERMANY Nilfisk-Advance Siemensstrasse 25-27 25462 Rellingen Tel. : (049) 41 01 39 90 E-mail: info. de@nilfisk-advance. com 05-800 Pruszków ul. [. . . ]