User manual MALAGUTI MADISON 125

[. . . ] The present warehouse manual includes all main electro-mechanical tests, indispensable controls and assembling of loose supplied spare parts in order to carry out delivery of this brand new motorbike (the sequence of operations to be carried out is not a difficult one). Interventions, which are superficially carried out, or even omitted, can cause injuries to buyer, damages to the motorbike, etc. Indicates that the operation must be repeated on the opposite side of the unit or component. Situations entailing the risk of personal injury to maintenance or repair mechanics, other workshop personnel or third parties, or damage to environment, vehicle or equipment. [. . . ] The breather pipe should come out from the compartment of the battery itself, without wrinkles, obstructions, constrictions. Note: after having replaced the battery into its compartment and restore the tool box, insert inside the box itself the bag with the tools supplied with the motorcycle, controlling its content: - sparking plug wrench - screwdriver - wrench for dampers - caliper FUSES The substitution of fuses with others of higher capacity can cause severe damages to the electric plant, up to the motorbike burning in case of a short-circuit. Note: in the pictures, which follow, there will be all the harnesses and the main relative electric components. Route cables as per their original routings and secure them as specified by the manufacturer. Left stop switch Right stop switch Left switch Right switch Complete front lamp Left lamp Right lamp Parking light Dashboard indicators Key-switch Fuses alimentation Fuses 15 A/5A 12V outlet Intermittence Starting relay Starting interruption Starter Acoustic alarm Electric fan Helmet compartment light Spark coil Spark plug hose Electronic unit Fuel level sensor Stand switch Three-phase flywheel Electric starter Temperature sensor Left rear lamp Right rear lamp Plate lamp Left rear direction indicator Right rear direction indic. ELECTRIC CABLE COLOUR CODING Orange Light blue Light blue - Blue White White - Blue White - Black White - Red Blue Blue - Red Yellow Yellow - Black Yellow - Green Yellow - Red Grey Brown - White Black Black - Red Red Pink Purple Green Olive green Brown All checks, maintenance, repairs o replacements of spare parts in the vehicles manufactured by Malaguti are to be performed r by skilled and expert technical personnel with specific experience in state-of-the-art technology and full knowledge of the quickest and most rational procedures, technical characteristics, setting values and tightening torques, information as to which may only be properly and exhaustively provided by the manufacturer. The present set of SERVICE MANUALS concerning four-stroke engines provides mechanics operating on Malaguti vehicles, whether working out of authorised service centres or self-employed, the essential information for operating in accordance with t e l t s Good Working Practices and Work Safety regulations. The present publications provide all necessary information for routine procedures on all the MALAGUTI motor vehicles equipped with four-stroke engines currently in production at the date of issue. The information provided deals with the main components vehicle, and systems of the motor vehicle with just a few notes on some parts relating to the engine. Some basic technical information has been intentionally omitted as it is considered to be common knowledge. I i i p r a t that before referring to the specific motor-bike manual, the information given in this general section be carefully I s motn t read as it provides all the essential hints and guidelines for best consulting the various topics and main technical subjects. Note: the present manual provides the necessary information and instructions for the routine maintenance and servicing of Malaguti scooter engines. This information has been furnished to us by the engine manufacturers. Malaguti therefore declines all responsibility for any error, omission or misrepresentation. MALAGUTI reserves the right to make any changes and modifications hereto it deems necessary without prior notice. The up-date pages o t i p b i a i n w l b d l v r d f hs ulcto il e eiee by us (in due course) already punched and therefore ready for insertion in the Manual. The superseded sheets should not be removed from the manual as they remain applicable to the servicing of pre-modified models. The set of service manuals is to be considered as an essential work instrument to be properly kept up-to-date so as to maintain its " a i i y vldt" over time. Note: When no indication is reported in the box marked by an X , the information in the page refers to all the models of the full range of engines of each manufacturer. Modified pages shall bear the same number as those in the previous edition /pre-modified ones/ followed by the letter M , w t t e date of issue appearing in the appropriate box. Any modified illustrations shall bear the same numbers as the pre-modified ones followed by a letter. aDDITIONAL PAGES · Any additional pages shall bear the last number of the section to which they belong followed by the letter A together with t e date of issue h issue. [. . . ] If the driven gear (3) (located on the pump shaft) is first removed from the "seeger" ring (5 ­ F. 123) and from the washer (6), pay attention not to lose the pin (7 ­ F. Allowance between the rotors o f Allowance the oil pump (between inner rotor (1) and outer rotor (2). (Disassembly) The components, which are marked wt NEW ih , ms b rpae atr ut e elcd fe every disassembly of the unit they are pr o. [. . . ]