User manual LIFT-MASTER SL590

[. . . ] - Installation and Maintenance Instructions Model SL580 Heavy Duty Slide Gate Operator Model SL590 Heavy Duty, Harsh Environment Slide Gate Operator Doc 01-G0547 Rev D 2 Contents Contents General Information________________________________________________________ 4 Supplied Parts _______________________________________________________________________ 4 Model Classifications _________________________________________________________________ 4 Specifications _______________________________________________________________________ 5 Operator Dimensions__________________________________________________________________ 6 Cycle Rates _________________________________________________________________________ 6 Safety Information _________________________________________________________ 7 Safety Instructions____________________________________________________________________ 7 Safety Precautions for Open-Roller Gates and Ornamental "Grill Type" Gates ____________________ 9 Pre-Installation Check-List _________________________________________________ 11 Wiring Specifications ________________________________________________________________ 11 Features_________________________________________________________________ 13 Operator Features ___________________________________________________________________ 13 System Features_____________________________________________________________________ 15 Installation ______________________________________________________________ 17 Step 1: Step 2: Step 3: Step 4: Set Up Post or Pad Mounting ___________________________________________________ 17 Mounting the Operator ________________________________________________________ 19 Gate Brackets _______________________________________________________________ 19 Drive Chain_________________________________________________________________ 20 Electrical Power Connections___________________________________________________ 21 Limit Switch Adjustments _____________________________________________________ 22 Electrical Disconnect Switch___________________________________________________________ 21 Step 5: Step 6: Programming ____________________________________________________________ 23 Switch #1: Operator Programming ______________________________________________________ 23 Switch #2: Timer to Close_____________________________________________________________ 24 Adjustments and Check Out_________________________________________________ 25 Clutch Adjustment___________________________________________________________________ 25 Preliminary System Check Out_________________________________________________________ 25 Controls and Accessory Installation __________________________________________ 26 Doc 01-G0547 Rev D Contents 3 Troubleshooting___________________________________________________________27 1. Power___________________________________________________________________________ 27 2. Accessories ______________________________________________________________________ 28 3. Primary Voltage Circuit ____________________________________________________________ 28 4. [. . . ] Depending on the "hand" of the operator, rotate the open limit nut until it makes contact with the open limit switch lever and trips the open limit switch activation button. Adjust the other limit nut so that it is near the open limit nut but not touching. Disengage the retaining bracket and rotate the close limit nut until it makes contact with the close limit switch lever and trips the close switch. Re-engage the retaining bracket into both limit nuts and also re-engage the mechanical disconnect. DIRECTION OF GATE TO OPEN RIGHT LEFT OPEN LIMIT A B CLOSE LIMIT B A MODEL: SL580 LIMIT A MODEL: SL590 LIMIT B LIMIT NUT LIMIT NUT LIMIT B RETAINING BRACKET RETAINING BRACKET LIMIT A 01-G0547F22 Figure 20 Doc 01-G0547 Rev D 23 Programming Programming 01-G0610F13 Figure 21 Switch #1: Operator Programming POLE #1: SINGLE/CLOSE BUTTON ON = Close button only OFF = Open/Close button POLE #2: RIGHT HAND / LEFT HAND ON = Left Hand (gate will open to the left) OFF = Right Hand (gate will open to the right--inside of fence looking out) POLE #3: WARNING DEVICE ON = Warning device will turn on 3 seconds before gate starts to move in either direction. OFF = Warning device disabled. Figure 22 POLE #4: MASTER/SLAVE ­ SINGLE UNIT ON = Master or Single Unit OFF = Slave Unit RED LED INFORMATION Continuous ON = Unit is on a limit. Blinking 1 flash per second = Normal operation (gate travel or midstop). Blinking 2 flashes per second = Entrapment level 1 (operator reverse to limit). Doc 01-G0547 Rev D 24 Programming POLE #1 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF POLE #2 ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF POLE #3 ON ON ON ON OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF POLE #4 ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF TOTAL TIME WARNING DEVICE DISABLED DISABLED 1 SEC. 197 SEC. Table 7 Switch #2: Timer to Close Timer to close is locked out at the factory. To activate the timer to close, follow steps below: 01-G0610F14 Figure 23 1 2 3 Move safety jumper from bottom two pins to top two pins. During normal operation, if the operator stops on a limit (except the close limit), or mid travel, the operator will time out per the chart and automatically close. To lock the timer to close program and disable, simply return the jumper to the bottom two pins, or turn on all pins of SW#2. IMPORTANT NOTE: When using master/slave, only set the time for the master operator. The slave operator must be set to disabled position (all poles on). Doc 01-G0547 Rev D 25 Adjustments and Check Out Adjustments and Check Out Clutch Adjustment An adjustable friction type clutch is standard on the models SL580 and SL590. It is important that you properly adjust the clutch to obtain proper operator performance. Back off the clutch nut until there is very little tension on the clutch spring. Tighten the clutch nut gradually until there is just enough tension to permit the operator to move the gate, but will allow the clutch to slip if the gate is obstructed. When the clutch is properly adjusted, it should generally be possible to stop the gate by hand during travel. 4 Re-tighten a set screw on the clutch nut that is directly over a flat portion of the shaft. 01-G0547F23 Figure 24 MODEL: SL580 CAUTION The friction clutch is not an automatic reversing device. This operator incorporates an internal obstruction sensor system, but it is highly recommended that external obstruction sensing devices such as gate edges or photo beams systems be incorporated into the gate system to aid in the protection of any possible pedestrian traffic. Periodic inspection of the clutch system and all internal and external sensor systems is required to ensure their proper operation. MODEL: SL590 CLUTCH LOCATION 01-G0547F24 Figure 25 Preliminary System Check Out Before adding any options, accessories or adaptations, it is highly recommended that you check out the system and its programs. If you have not already done so, temporarily connect a three button station to the operator. Test for proper operation of all programs that were programmed into the system. [. . . ] BOLT 3/8-16 X 2 CARRIAGE BOLT 1/4-20 X 1-1/2 FH SCREW 1/4-20 x 1/2 HEX H. SCREW 5/16-18 x 1 HEX HEAD CAP SCREW 3/8-16 x 3/4 HEX BOLT Part No. 82-HN38-16 (N) 82-HN38-18 (N) 82-HW25-06T (N) 82-HX10-08T (N) 82-NH25-06CP (N) 82-NH31-06CP (N) 82-PX04-04 (N) 82-PX06-06 82-PX06-06T (N) 82-PX06-16 (N) 82-PX06-19 (N) 82-PX08-04T (N) 82-PX08-06G (N) 82-PX08-08 (N) 82-PX08-08T (N) 82-PX08-10T 82-QN43-12 82-SH10-14 (N) 83-HS08-04 (N) 84-LH-06 (N) 84-RH-50 (N) 84-WH-25 (N) 84-WH-31 (N) 84-WH-38 (N) 85-FW-06 (N) 85-FW-08 (N) 85-FW-25 (N) 85-FW-31 (N) 85-FW-38S (N) 85-FW-50 (N) 85-LS-06 (N) 85-LS-10 (N) 85-LS-31 (N) 85-LS-38 (N) 85-LS-50 (N) 86-CP04-112 (N) 86-DP10-16 (N) 86-RP04-100 (N) 87-E-038 (N) 87-E-100 87-P-062 (N) 91-G0142 91-G0143 91-G0146 91-G0384 91-G0530 15-5514 MG6400103 (N) MG6400104 (N) Qty. 2 4 2 18 6 7 2 5 2 2 4 10 1 2 2 5 4 2 4 2 4 12 28 26 2 4 4 2 17 4 2 2 1 4 4 3 2 1 1 1 1 1 1 1 1 1 1 1 1 Description 3/8-16 x 1 HEX BOLT 3/8-16 X 1-1/4 HEX BOLT 1/4-20 x 3/8 HEX BOLT 10-32 x 1/2 HEX SCREW 1/4-20 x 3/8 CONE POINT SET SCREW 5/16-18 x 3/8 SET SCREW 4-40 X 1/4 PAN HEAD PHILLIPS SCREW 6-32 x 3/8 SELF TAPPING SCREW 6-32 x 3/8 SELF TAPPING SCREW 6-32 x 1 PAN HEAD PHILLIP SCREW 6-32 x 1-3/8 PAN HEAD PHILLIP SCREW 8-32 x 1/4 SELF TAPPING PHILLIP SCREW 8-32 x 3/8 PAN HEAD GREEN SCREW 8-32 x 1/2 PAN HEAD PHILLIP SCREW 8-32 x 1 SELF TAPPING PHILLIP SCREW 8-32 x 5/8 SELF TAPPING PHILLIP SCREW 7/16-14 x 3/4 SQUARE HEAD SET SCREW 10-32 x 7/8 SCREW #8 SHEETMETAL SCREW 6-32 LOCK NUT 1/2-13 HEX NUT 1/4-20 SERRATED FLANGED NUT 5/16-18 SERRATED FLANGED LOCK NUT 3/8-16 SERRATED FLANGE NUT #6 FLATWASHER #8 FLAT WASHER 1/4 FLATWASHER 5/16 FLATWASHER 13/16 OD x 13/32 ID FLATWASHER 1/2 FLATWASHER #6 LOCKWASHER #10 LOCKWASHER 5/16-18 SPLI. LCKWSHER 3/8 SPLIT LOCKWASHER 1/2 SPLIT LOCKWASHER 1/8 x 1-3/4 COTTER PIN 5/16 x 1 DOWL PIN 1/8 DIA x 1" L ROLL PIN 3/8 E-RING E-RING SELF-LOCKING EXT. RETAINING RING BRAKE PLATE ASSEMBLY DISCONNECT SPROCKET ASSEMBLY LIMIT SPROCKET BRAKE PRESSURE PLATE ASSEMBLY LIMIT SHAFT ASSEMBLY TORQUE LIMITER SPROCKET ASSEMBLY #8 EX. [. . . ]