User manual LEGO 4497

[. . . ] Unattended operation without adult supervision could result in injuries. E-TON recommends that both the operator and the adult supervisor attend an ATV safety instruction course. ALWAYS Wear Protective Clothing While operating this vehicle, the driver must always wear protective clothing. Protective helmet with face shield, elbow and knee pads, long leg pants, gloves and hard soled boots should always be worn when operating this vehicle. OFF ROAD Use ONLY This vehicle is designed and manufactured for off-road use only. Operation on public streets, roads or highways is illegal and very dangerous. OBEY all State and local laws and regulations Each state and local governing agency has laws and regulations for ATV operations. [. . . ] After every 200 hours of operation the Spark Arrester has to be replaced by loosening the retaining nut using a 10mm socket or wrench. Using pliers turn the sleeve of the Spark Arrester counterclockwise and pull out. Replace a new Spark Arrester and secure it by tightening the retaining nut. Air Filter Wash the element in a non-flammable solvent such as Air-Filter cleaner from your local auto parts dealer. Allow the element to dry then reinstall the element and cover. Braking Systems Your ATV unit is equipped with dual front mechanical drum brakes and a rear hydraulic disc brake. The front brakes are applied by squeezing the brake lever on the right-handle bar, while the rear brake is applied by squeezing the brake lever on the left-handle bar. Proper maintenance of the brake system is a necessary part of safe operation of your unit. The brake systems should be inspected and tested before each riding session. Air Filter Maintenance To maintain the highest performance from your engine and to reduce excessive wear that could cause engine failure the engine requires a continuous flow of clean air. Air is taken into the engine through an air filter to clean the air prior to mixing it with fuel and oil in the carburetor. During normal operation the filter accumulates dirt from the air and will need to be cleaned to maintain the proper air flow. The filter should be cleaned every 30 days, more often if you ride in a dusty or dirty environment and the element should be replaced every year. The air filter box is located on the left side of the engine under the front fender. Keep your brake cables lubricated with a high quality cable lubricant to prevent rust and corrosion. The cables should be lubricated every 60 days or more often if operated in a dusty or wet environment. After riding your unit, be sure to clean any build up of mud, sand and dirt from the brake rotor skid plate. This will protect the rotor disc from rust and corrosion. Page 15 To Fill the Reservoir Remove the reservoir cover by removing the two cover bolts. Fill the reservoir to 1/8" from top with Dot-3 SAEJ1703 grade brake fluid. Purging Brake Lines For the hydraulic brake system to operate safely, the brake system must be purged of air in the lines and reservoir. To bleed the air will require two people to perform the following procedure. Caution: DO NOT allow dirt to fall into the reservoir. Refold the cover gasket as shown in picture and replace cover and bolts 1. Repeat steps 2 through 4 until the brake fluid coming from the bleeder valve is a solid stream without any air, then close the valve and replace rubber protection cap. Test the brake system by squeezing the lever, the lever should feel firm and stop without fading. Page 16 Drive Chain The drive chain will stretch with use and will require periodic adjustments. To check the chain tension, remove the chain guard and measure the slack. hours of operation, or more frequently if needed, with a high quality chain lubricant. Throttle Lever The amount of slack in the chain should not exceed 10-20mm or ¼" - ½". Inspect the drive and axle sprockets for worn, damaged or broken teeth. Repair or replace as needed. The throttle lever is located beside the righthandlebar grip and is operated by using the righthand thumb. The lever is spring loaded and will return to the idle position when you remove your thumb from the lever. [. . . ] Drive belt Transmission Oil Choke Spark Arrester Battery C I I I I I I C I I, L I I I R R R I Inspect as part of pre-ride inspection Inspect as part of pre-ride inspection Replace every 2 years Inspect as part of pre-ride inspection Inspect as part of pre-ride inspection Inspect as part of pre-ride inspection I, L I I I Every 6 months I I R or 100 hrs I C every 100 hrs R every 200 Hours I, C Replace as needed I = Inspect, Clean, Adjust, Lubricate or Replace as needed C= Clean L = Lubricate R = Replace Owners Maintenance Records Maintenance Preformed Date Preformed By Page 28 Wire diagram Viper 50M (RXL-50M) Page 29 Diagram Viper 70 (RXL-70) Page 30 Wire Diagram Viper 90 (RXL-90) Page 31 Wire diagram RXL-90R Page 32 LEGO AMERICA, LLC. LIMITED VEHICLE WARRANTY LEGO America warrants all new LEGO vehicles sold by authorized Eton Dealers to be free from defects in materials and workmanship, subject to the following exclusions and limitations. New vehicles sold by an authorized dealer to original retail consumers are covered by this policy for a period of six (6) months from the date of delivery. Vehicles used in rental service or for certain commercial purposes are specifically excluded from this policy. (Check with your dealer for warranty application. ) Items and conditions that are specifically excluded from this warranty program are; 1. [. . . ]