User manual KONICA CR-321

[. . . ] By introducing the VIVID 9i, Konica Minolta has accelerated the revolution in manufacturing - a sector committed to the use of digital processing tools such as CAD, CAM, and CAE, to higher-quality shape input and process output, and to reduced throughput time. That's why we're promoting "Digital Process Re-engineering, " with the goal of improved effeiciency, and ultimately of enhanced customer satisfaction. CAT 6 Mass production Early detection of shape problems Acceleration of manufacturing Delivery Insp ecti on o f mas s-p i luat Eva f f ir on o r st-a rodu ced part s VIVID 9i system VIVID 9i (Polygon Editing Tool Ver. 2. 2) Light-receiving lens (standard accessory) MIDDLE f=14mm Measure targets of any size. Konica Minolta employed its expertise in optical engineering to develop interchangeable highperformance, dedicated lenses. As a result, TELE, MIDDLE and WIDE lenses can be selected to accommodate the size of the measurement target. (Input range in X, Y and Z directions: 93 x 69 x 26 mm to 1495 x 1121 x 1750 mm) Point & Shoot, Leave detailed settings to the 9i. Konica Minolta's AF/AE technology, developed through its expertise in camera manufacturing, relieves users from the need to determine the exact measuring distance. [. . . ] Moreover, the system automatically determines the optimum laser power for the surface conditions of the target. (Scan Range : standard mode 0. 6 to 1. 0 m, Extended mode 0. 5 to 2. 5 m ) TELE f=25mm WIDE f=8mm 1 Scanning the target with a laser beam Take a measurement with the , Polygon Editing Tool (ver. 2. 2 bundled) software. Measurement Flow of VIVID 9i (Polygon Editing Tool) High speed and high accuracy Start the measurement by framing the scan area on the LCD Viewfinder of the VIVID 9i unit or on the host computer's display . Each scan requires only 2. 5 seconds to aquire accurate 3D data. Standards-Traceable performance Konica Minolta supports compliance with ISO 9000. Manufacturers using VIVID 9i for QC applications can receive test report of the accuracy of each 9i, traceable to national standard. Thereby ensuring that our measuring instruments and your process conform to ISO 9000 requirements. On request, Konica Minolta can provide a test report for each 9i unit. This test report is created by evaluating the measurement accuracy for all 3 lenses of each 9i using our Reference 3D Chart, an artifact traceable to national standards, and thus can be used as documentation for conformance with ISO requirements. Measurement with VIVID 9i 2 Merging and editing of 3D data Aluminum Wheel Quick, easy editing Missed a spot?You can check the measured 3D data in real time on the preview screen. This allows for sequential framing, measurement, and alignment of the data. Secondly, since the scans are aligned to the photogrammetric point cloud (rather than to each other), there is no need to overlap scans. Furthermore, if two areas of interest are separated by an unimportant area, the operator no longer needs to scan the intervening area, saving more time. Example of procedure for CAD data creation - Creation of a CAD Model of an automot Measured data (polygon) Engine valve cover Creating curves Creating NUR Reverse engineering Measurement, alignment, merging, hole filling, and cleaning STL Manual curve creation Unnecessary when the automatic surface creation function is used Creates a NURBS p Various analysis software/Rapid prototyping Example of measured data Instrument panel Bumper Example of CAT work procedure -Comparison inspection between measured data Scanning the sample Measured data (polygon) Importing CAD Inspection Measurement, alignment, merging, and cleaning Example of inspection evaluation report Evaluation at cross section -Comparison between reference CAD (NURBS) data and Cross section/Grid display/Diagram dimensions/Errors Early detection of shape problems The application examples shown here use Polygon Editing Tool Ver. 2. 0 and optional Revers software. ive aluminum casting BS Trimmed NURBS surfaces High-continuity surface data 3D CAD IGES atch matching the curve boundaries Create geometrically shaped surfaces such as cones and planes. Trim the data with these surfaces. Example of continuous surface evaluation using environment mapping Major applications Automotive/motorcycle manufacturers and parts maker Dimensional inspection of cast/forged parts. Checking of the margin remaining for secondary processing Accuracy inspection, parts inspection, interference check with mechanical parts, die verification of press- or plastic-molded products Inspection/analysis of car seats, tires, and cushioning materials Reverse engineering using actual objects, mock-ups, and scale models of car seats, headrests or wheels Companies in heavy industry, iron/steel or heavy equipment manufacturers Inspection of turbine blades, steel pipes and steel plates. Design of heavy equipment Other manufacturers Inspection or reverse engineering of interior/exterior wall materials and modular bath units Inspection of train rail wear, tanks at hydroelectric power plants, and turbine blades For other applications, visit our website below http: //se. konicaminolta. us/3d and CAD datadata Alignment with CAD data Color map calculation Inspection evaluation report Comparison between CAD data and measured data Color map display providing at-a-glance indication of sections within/outside the tolerance range (contour display) measured dataat specific points Digital Process Re-engineering The non-contact 3D digitizer VIVID 9i offers improved accuracy and ease of use. High speed, high precision, and Measurement accuracy of ±50µm The VIVID 9i requires only 2. 5 seconds per scan to acquire accurate 3D data. Consequently, the VIVID 9i is ideal for accuracy verification and shape inspection of cast, forged, and pressed automotive parts and plastic-molded automotive parts. The new Field Calibration system, negates inaccuracies caused by lens exchange or environmental changes. A simple calibration procedure before use assures the optimal performance from the 9i. Target Set of filters (R, G, B, BP, rotatable) Light-receiving lens system (Interchangeable) CCD Laser beam Light-emitting lens system High-accuracy measurement of even large parts The VIVID 9i can be combined with PSC-1 , Konica Minolta's optional photogrammetry system. The combination of the VIVID 9i and PSC-1provides for fast and accurate measurement and data assembly even for relatively large targets - such as car body portions, doors, bumpers, and instrument panels. [. . . ] A simple calibration procedure before use assures the optimal performance from the 9i. Target Set of filters (R, G, B, BP, rotatable) Light-receiving lens system (Interchangeable) CCD Laser beam Light-emitting lens system High-accuracy measurement of even large parts The VIVID 9i can be combined with PSC-1 , Konica Minolta's optional photogrammetry system. The combination of the VIVID 9i and PSC-1provides for fast and accurate measurement and data assembly even for relatively large targets - such as car body portions, doors, bumpers, and instrument panels. It is also effective to correctly align surfaces having no characteristic shape, such as projections and depressions. (Typical subject size ranges from 0. 5 to 2. 0 m and larger) Galvanometer - driven mirror <Measurement principle> The VIVID 9i is based on the principal of laser triangulation. [. . . ]