User manual KAWASAKI JT1500JBF DATASHEET 2011

[. . . ] No liability can be accepted for any inaccuracies or omissions in this publication, although every possible care has been taken to make it as complete and accurate as possible. The right is reserved to make changes at any time without prior notice and without incurring an obligation to make such changes to products manufactured previously. All information contained in this publication is based on the latest product information available at the time of publication. Illustrations and photographs in this publication are intended for reference use only and may not depict actual model component parts. © 2002 Kawasaki Heavy Industries, Ltd. First Edition (1) : Nov. [. . . ] Cracks · metal crack detection systemmay be detected by using a (Visual color check: com- · monly found at automotive parts store. ). Inspect the gasket surfaces for burrs and nicks. 3-18 FUEL SYSTEM Fuel Tank Fuel Tank Removal · Remove: (see Cleaner Body Removal) Air Cleaner Recoil Starter (see Electrical System chapter) Oil Gauge Fuel Tank Cover Bolts [A]. suitable container beneath the fuel · Place a the clamp and remove the fuel hose hose. the carLoosen from · buretor. · Loosen the clamp and remove the fuel hose from the tank drain. Remove drain · Fuel Tank Installation drain [A] in the fuel tank · Install the tank the tank drain, nut must as shown. tank When tighting contact fuel · cover. Torque - Tank Drain Bolt: 6. 9 N·m (0. 70 kgf·m, 61 in·lb) · Install the fuel tank. fuel tank, don't clearance between installing the · When manifold [A] and fuel tank [B]. · Install the other removed parts. Torque - Fuel Tank Cover Bolts: 6. 9 N·m (0. 70 kgf·m, 61 in·lb) FUEL SYSTEM 3-19 Fuel Tank Fuel Tank Cleaning WARNING Clean the fuel tank in a well-ventilated area, and take care that there is no sparks or flame anywhere near the working area. Because of the danger of highly flammable liquids, do not use gasoline or low flash-point solvent to clean the tank. · Remove the fuel tankof(see Fuel Tank Removal). into the fuel tank and Pour solvent · shake the tank to remove dirt and fuel deposits. fuel tank with compressed · Dry thethe fuel tank (see Fuel Tank air. · Install 3-20 FUEL SYSTEM Fuel Filter Fuel Filter Inspection Refer to Fuel Filter Inspection in the Periodic Maintenance Chapter (2nd chapter). FUEL SYSTEM 3-21 Air Cleaner Element Removal Refer to Air Element Removal in the Periodic Maintenance Chapter (2nd chapter). Element Installation Refer to Air Element Instalation in the Periodic Maintenance Chapter (2nd chapter). Element Cleaning and Inspection Refer to Air Element Cleaning and Inspection in the Periodic Maintenance Chapter (2nd chapter). Cleaner Body Removal · Move the holders [A]. · Push up the latches [A] and remove the air cleaner case [B]. Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Clearance Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Clearance Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Seat Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Seat Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Head Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Stem Runout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Stem Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Guide Inside Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Spring Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Automatic Compression Release (ACR) Device Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ] If a megger or a meter with a large-capacity battery is used, the ignition coil will be damaged. If the tester does not read as specified, replace the coil. Spark Plug Removal pull the the spark plug. Remove plug using a · Spark Plug Installation the spark vertically into · Insertinstalled in plugplug wrench. lightly to make sure of the inPull up the plug cap · stallation of the spark plug cap. Torque - Spark Plug: 22 N·m (2. 2 kgf·m, 16 ft·lb) Spark Plug Cleaning and Inspection Refer to Spark Plug Cleaning and Inspection in the Periodic Maintenance Chapter (2nd chapter). Spark Plug Gap Inspection Refer to Spark Plug Gap Inspection in the Periodic Maintenance Chapter (2nd chapter). 8-14 ELECTRICAL SYSTEM Starter System Recoil Starter Removal Recoil Starter [B] · Remove: Recoil Starter Mounting Bolts [A] Recoil Starter Installation · Install the recoil starter and tighten the mounting bolts. Torque - Recoil Starter Mounting Bolts: kgf·m, 61 in·lb) 6. 9 N·m (0. 70 Recoil Starter Disassembly the recoil starter Starter Removal). [. . . ]