User manual HUSTLER 778837

[. . . ] Hydro WalkBehind Parts Manual ······· Hustler Turf Equipment ····· P. O. Box 7000 ··· Hesston, Kansas · 67062-2097 778837 Rev. 6/06 WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. IMPORTANT: This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate this engine on any forest-covered, brush-covered, or grass-covered unimproved land. [. . . ] QUARTZ HOUR METER CHOKE CABLE FW . 281X. 625X. 051/. 080 HD ZN/YL CS 10-24X1. 000 HXWH ZN CS . 250-20X1. 000 HX G5 ZN PTO SWITCH THROTTLE/CHOKE CABLE FW . 219X . 500X. 048 ZN NT #10-24 HX SZN 2 3 4 5 6 7 8 9 10 11 12 NOTES: 1. 4. Included with Item 2 (776518 Key Switch and 045898 Ignition Switch). Used on mowers with 23 and 25 HP engines only. 778837 6/06 6-3 6-4 778837 6/06 Chapter 7 Contents Engine Installation--Recoil Start . 7-10 778837 6/06 7-1 Engine Installation--Recoil Start TRACTOR FRAME 1 2 3 4 5 7 6 10 8 8 9 3 2 12 GROUND WIRE TRACTOR FRAME 8 11 7-2 778837 6/06 Engine Installation--Recoil Start ITEM NO. 776419 776427 034272 768523 780775 780767 771378 035329 029876 052837 778738 064345 778498 MFG. 776419 776427 034272 768523 780775 780767 771378 035329 029876 082837 778738 064345 778498 QTY 1 1 5 6 1 1 1 1 4 3 1 1 1 DESCRIPTION KAWASAKI 15 HP ENGINE, RECOIL KAWASAKI 17HP ENGINE, RECOIL NT . 312-18 HX G5 ZN FW . 343X. 687X. 051/. 080 HD ZN/YL KAWASAKI OIL DRAIN ADAPTER O-RING KAWASAKI OIL DRAIN ADAPTER PUSHLOC 16. 00 HYDRO HOSE 3/8 NPT PIPE PLUG LW . 312 INT-EXT TOOTH ZN CS . 312-18X1. 500 HX G5 ZN . 312 WIRING CLAMP CS . 312-18X2. 000 HX G5 ZN WALKBEHIND WIRE HARNESS NOTES: 1. Engine speed 3600±50 RPM. 778837 6/06 7-3 Engine Installation--Electric Start 1 2 3 5 6 7 4 2 1 TO BULLET TERMINALS 18 1 TO BLADE 1 TERMINAL RED/BLK 1 17 13 12 13 12 14 19 15 16 13 12 POS BATTERY CABLE 1 BLK 3 3 2 3 NEG BATTERY CABLE 8 9 TRACTOR 8 FRAME PUR 10 12 13 8 11 7-4 778837 6/06 Engine Installation--Electric Start INDEX NO. 777813 034272 768523 780775 780767 771378 035329 029876 778738 052837 064345 017079 024927 768820 044255 030817 016147 779991 792192 MFG. 777813 034272 768523 780775 780767 771378 035329 029876 778738 052837 064345 017079 024927 768820 044255 030817 016147 779991 792192 QTY. 1 5 6 1 1 1 1 4 1 3 1 5 5 1 1 1 2 1 1 DESCRIPTION KAWASAKI 17 HP 3600 RPM ENGINE NT . 312-18 HX G5 ZN FW . 343X. 687X. 051/. 080HDZN/YL KAWASAKI OIL DRAIN ADAPTER O-RING KAWASAKI OIL DRAIN ADAPTER PUSHLOC 16. 00 HYDRO HOSE 3/8 NPT PIPE PLUG LW . 312 INT-EXT TOOTH ZN WIRING CLAMP . 312 CS . 312-18X1. 500 HX G5 ZN CS . 312-18X2. 000 HX G5 ZN FW . 250X . 560X. 04 SAE ZN NT . 250-20 HX GR. 5 ZN BATTERY CABLE NT #10-32 HX ZN STARTER SOLENOID CS . 250-20X . 750 HXFLK ZN ES WB WIRE HARNESS STARTER RELAY GROUND WIRE NOTES: 1. Black, Purple and Red/Blk wires are part of item 18 (779991 Wire Harness). Engine speed 3600±50 RPM. 778837 6/06 7-5 Engine Installation--23 & 25 HP 3 4 5 6 4 7 4 13 14 1 2 8 9 1 15 16 12 11 12 9 10 8 9 17 18 2 19 22 20 21 6 35 27 25 TO BULLET 3 TERMINALS 3 BLK 8 9 7 9 23 24 23 22 34 21 20 25 33 TO BLADE 3 TERMINAL 17 18 19 29 30 8 37 31 RED/BLK 3 23 32 36 PUR 3 2 9 26 28 24 23 7-6 778837 6/06 Engine Installation--23 & 25 HP INDEX NO. 777656 782318 785741 786673 057661 788943 782763 788406 034272 768523 036236 379669 720177 780775 780767 771378 035329 022053 073189 788422 782664 017004 780841 017079 024927 768820 029876 052837 064345 380840 064014 016147 030817 779991 360693 778738 044255 792192 MFG. 777656 782318 785741 786673 057661 788943 782763 788406 034272 768523 036236 379669 720177 780775 780767 771378 035329 022053 073189 788422 782664 017004 780841 017079 024927 768820 029876 052837 064345 380840 064014 016147 030817 779991 360693 778738 044255 792192 QTY. 1 1 1 1 2 1 1 1 7 12 2 1 4 1 1 1 1 2 2 2 4 4 2 5 5 1 4 3 1 1 2 2 1 1 1 1 1 1 DESCRIPTION KAWASAKI 23HP 3600 RPM ENGINE (USED ON 927129 ONLY) KAWASAKI 25HP 3600 RPM ENGINE (USED ON 927137 ONLY) MOUNTING BAND DONALDSON AIR CLEANER CAP HOSE CLAMP AIR FILTER INDICATOR AIR CLEANER REMOTE AIR FILTER HOSE NT . 312-18 HX G5 ZNYC FW . 343X. 687X. 051/. 080HDZN/YL CS . 312-18 X 1. 00 HX G5 ZNYC AIR CLEANER MOUNT BRACKET CS M8-1. 25 X 20 10. 9 HXFLZNYC KAWASAKI OIL DRAIN ADAPTER O-RING KAWASAKI OIL DRAIN ADAPTER PUSHLOC 16. 00 HYDRO HOSE 3/8 NPT PIPE PLUG EXHAUST MUFFLER MUFFLER CLAMP KAW 23-25 WALK BEHIND MANIFOLD NT M8-1. 25 HX STAINLESS STEEL LW . 312 MED SPRING ZNYC MUFFLER GASKET FW . 250X . 560X. 04 SAE ZN NT . 250-20 HX GR. 5 ZN BATTERY CABLE LW . 312 INT-EXT TOOTH ZN CS . 312-18X1. 500 HX G5 ZN CS . 312-18X2. 000 HX G5 ZN HEAT SHIELD CS . 312-18 X . 875 HX G5 ZNYC CS . 250-20X . 750 HXFLK ZN STARTER SOLENOID ES WB WIRE HARNESS HEAT SHIELD WIRING CLAMP . 312 NT #10-32 HX ZN STARTER RELAY GROUND WIRE 1 4 5 6 7 8 9 10 11 4 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 778837 6/06 7-7 NOTES: 1. Engine speed 3600±50 RPM. 7-8 778837 6/06 This page intentionally left blank. 778837 6/06 7-9 Battery Installation--Electric Start 1 2 3 7 8 4 5 5 4 6 5 1 13 5 9 1 12 10 TRACTOR FRAME 11 10 9 14 10 10 14 7-10 778837 6/06 Battery Installation--Electric Start INDEX NO. 056077 768515 745166 024927 029868 780015 771428 780007 036236 768523 N/A 345413 740696 034272 MFG. 056077 768515 745166 024927 029868 780015 771428 780007 036236 768523 808477 345413 740696 034272 QTY 4 2 1 2 4 1 1 1 3 6 2 1 1 3 DESCRIPTION CS . 250-20X1. 000 HX G5 ZN FW . 281X. 625X. 051/. 080 HD ZN/YL BATTERY HOLD DOWN COVER NT . 250-20 HX GR. 5 ZN LW . 250 INT-EXT TOOTH ZN BATTERY CABLE, (-) RED BATTERY CABLE BOOT BATTERY CABLE, (+) CS . 312-18X1. 000 HX G5 ZN FW . 343X. 687X. 051/. 080 HD ZN/YL NUTSERT, 1/4-20 THREAD BATTERY BOX BATTERY NT . 312-18 HX G5 ZN NOTES: 778837 6/06 7-11 7-12 778837 6/06 Chapter 8 Contents Electrical Schematic--Recoil Start--778498. 8-4 778837 6/06 8-1 Electrical Schematic--Recoil Start--778498 MAIN WIRE HARNESS 778498 16 BLK IGNITION SWITCH 776518 16 BLK/WHT PTO SWITCH 776476 BLK BLK CLUTCH 776484 16 PUR HOUR METER 778241 16 BLK/WHT 16 BLK/YEL OPERATOR PRESENCE WIRE HARNESS 778506 16 BLK 16 ORG 1 16 BLK 16 BLK 16 ORG 16 BLK GROUND TO ENGINE MOUNT BOLT 16 BLK/WHT 16 BLU OP SWITCH 16 BLK 2 3 NEUTRAL LOCK SWITCH 726711 16 BLK/YEL 16 BLU OP SWITCH RED BLK ENGINE 15 HP 776419 17HP 776427 8-2 778837 6/06 Electrical Schematic--Recoil Start--778498 NOTES: 1. Ignition Switch circuits made: POSITION OFF ON CIRCUIT MADE M+G NONE 2. Neutral Switch opens when in neutral. 778837 6/06 8-3 Electrical Schematic--Electric Start--779991 MAIN WIRE HARNESS 779991 16 RED/BLK 14 RED IGNITION SWITCH 045868 16 BLK PTO SWITCH 776476 BLK BLK 16 BLK 16 PUR CLUTCH 776484 HOUR METER 778241 16 RED/BLK 16 BLK/WHT 16 BLK/YEL OPERATOR PRESENCE WIRE HARNESS 778506 16 BLK 16 ORG 1 M L S B G 16 BLK/WHT 16 BLK 16 ORG 16 BLK 16 ORG 16 BLK/WHT 16 BLU 2 OP SWITCH 16 BLK GROUND TO ENGINE MOUNT BOLT 16 BLK/WHT 3 16 ORG BLK GRN RECTIFIER 16 RED/BLK NEUTRAL LOCK SWITCH 023002 16 BLK/YEL ENGINE 17 HP 777813 16 BLU OP SWITCH STARTER MOTOR 14 RED 4 BLK 768820 BATTERY 740696 14 PUR 4 RED 780007 GROUND TO ENGINE MOUNT BOLT 8-4 778837 6/06 Electrical Schematic--Electric Start--779991 NOTES: 1. Ignition Switch circuits made: POSITION OFF ON START CIRCUIT MADE M+G B+L B+L+S 2. [. . . ] 343285 343319 774497 343277 QTY 1 1 8 1 DESCRIPTION RIGHT COVER LEFT COVER FLUTED KNOB CENTER COVER 1 3 4 NOTES: 10-18 778837 6/06 Chapter 11 Contents Tractor Decal Group . 11-8 778837 6/06 11-1 Tractor Decal Group ALIGN EDGE OF DECAL WITH CENTER OF HOLE 1 3 2 10 9 6 7 5 4 8 11-2 778837 6/06 Tractor Decal Group ITEM NO. 727008 778829 N/A 778696 778704 779280 778712 778662 779363 788968 MFG. 727008 778829 083279 778696 778704 779280 778712 778662 779363 788968 QTY 1 1 1 1 1 1 1 1 1 1 DESCRIPTION WB HYDRAULIC PRESSURE DECAL WB HYDRAULIC SERVICE DECAL TURF SERIAL NO. [. . . ]