User manual HUSTLER 375543

[. . . ] Hustler Super Z Parts Manual ······· Hustler Turf Equipment ····· P. O. Box 7000 ··· Hesston, Kansas · 67062-2097 375543 Rev. 6/06 WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. IMPORTANT: This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate this engine on any forest-covered, brush-covered, or grass-covered unimproved land. [. . . ] Refer to owner's manual for inspection and replacement intervals and refer to above paragraph for emergency procedures. 600899 Part Number 600899 Part Number 788968 Part Number 779280 375543_0606 11-5 11-6 375543_0606 MAINTENANCE MAINTENANCE LOCATOR CHART 3 6 7 5 12 11 11 9 16 17 2b 10 4 1a 6 1b 1a. Engine Coolant Fill (Kawasaki liquid cooled) 2a 2c 12 11 11 9 13 8 15 14 13 Viewed from bottom of tractor Figure 11-1a 375543_0606 11-7 MAINTENANCE LOCATOR CHART Side discharge deck 4 2 5 3 4 1 2 5 4 1. 5. Deck Idler Zerk (1) Deck Pusher Arm Zerks (2) Deck Belt Spindle Housing Zerk (3) Blades Rear discharge deck 4 2 5 3 4 2 5 4 Figure 11-1b 375543_0606 SERVICE AT INTERVALS INDICATED Verify safety start interlock system Check coolant level Visually inspect unit for loose hardware and/or damaged parts Visually inspect tires Check oil level, engine (1) Clean air intake screen (5) Clean oil heat exchanger (5) Check radiator screen (5) Check fuel level Blades - sharpen & securely fastened Discharge chute - securely in place & in lowest position Clean engine and pump compartment Replace air cleaner paper element (5) Grease deck idler Grease deck pusher arms Grease pump idler Grease deck height pivots Grease gauge wheel bearings Change engine oil & filter (1) (4) Clean cylinder and head fins (a) Check battery connections Check tire pressure with a gauge Check hydraulic oil level Clean engine exterior (a) Clean and regap spark plugs (a) Check pump and deck belt tension & condition (6) Check fuel and hydraulic lines (7) Check fuel valve and grommet (7) Tighten lug nuts on wheels (2) Change fuel filter Clean or replace hydraulic fill cap Change hydraulic filter and oil (3) Grease deck spindle housings Replace spark plugs Drain & replace engine coolant Clean radiator core (9) WEEKLY MONTHLY ANNUALLY OR OR 50 OR 100 500 HOURS HOURS HOURS Daily Daily Daily Daily Daily or every 4 hrs. Daily Daily Daily Daily As needed x x x x x x x x x x x x x x x x x x x x x x x Some repairs require the assistance of a trained service mechanic and should not be attempted by unskilled personnel. Consult your Hustler service center when assistance is needed. Torque values WARNING: Particular attention must be given to tightening the drive wheel lug nuts, wheel motor nuts, and blade spindle bolts. Failure to correctly torque these items may result in the loss of a wheel or blade, which can cause serious damage or personal injury. Nm Wheel (lug) nuts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65-75 . . . . . . . . . . . . 88. 14-101. 7 Wheel motor nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290-310 . . . . . . . . . . . 393. 2-420. 4 Blade spindle bolt top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65-75 . . . . . . . . . . . . 88. 14-101. 7 Blade spindle bolt bottom (spindle with blade saddle) . . . . . . . . . . . . . . . . . . . . . . . 65-75 . . . . . . . . . . . . 88. 14-101. 7 Blade spindle bolt bottom (spindle without blade saddle) . . . . . . . . . . . . . . . . . . . . . 118 . . . . . . . . . . . . . . . . 160. 0 It is recommended that these be checked after the first 2 hours of operation, initially and every 50 hours following removal for repair or replacement. For all other torques refer to the tractor parts manual for standard torque chart. For engine torque values, see engine owner's manual. Tires It is important for level mowing that the tires have the same amount of air pressure. The recommended pressure are: Drive wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 psi Gauge wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 psi Solid fill tires are not recommended for Hustler turf equipment. On any machine, with solid filled tires, the warranty claim will be denied. WARNING: Explosive separation of a tire and rim can cause serious injury or death. Do not attempt to mount a tire without the proper equipment and experience to perform the task. Never weld or heat a wheel and tire assembly as an explosion may occur. When inflating tires stand to one side and not in front of or over the tire assembly. Check tires for low pressure, blemishes, damaged rims or missing lug bolts and nuts. NOTES: 1. Change more often under dusty or dirty conditions and during hot weather periods. Perform initial hydraulic filter change after 50 hours (one week) of operation. Change engine oil filter per the engine manufacturer's recommendations. Refer to Engine Owner's Manual for recommendations and other maintenance items. Use caution when servicing to prevent dust contamination in the engine. Pump drive belt only - Inspect every 100 hours and replace if worn or cracking is noticed. [. . . ] Tighten the other nut on the opposite side of the block, and jam them tightly together against the block. If not, loosen the two nuts on the block holding the threaded rod until there is slack in the deck lift chain. Tighten the other nut on the opposite side of the block, and jam them tightly together against the block. Compress the deck lift assist springs so that there is 1" of space between the front nut and on the spring and the rear nut on the deck lift block (Fig. [. . . ]