User manual HONEYWELL EXCEL 800

[. . . ] Excel 800 SYSTEM HONEYWELL EXCEL 5000 OPEN SYSTEM INSTALLATION AND COMMISSIONING INSTRUCTIONS CONTENTS Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 System Architecture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ] 55 Modem interface, Tx LED (1) and Rx LED (2) Modem LEDs on RJ45 socket Tx (1) flickering The controller is transmitting data to the HMI, e. g. , XI582 or XI882A Rx (2) flickering The controller is receiving data from the HMI Table 37 HMI interface LEDs Fig. 56 I/O Bus switch S2 Communication S2 setting LONWORKS Bus only Panel Bus and LONWORKS Bus LONWORKS BUS modules connected to terminals 11 . . . . 14 of the controller Panel Bus connected to terminals 71, 72 or 75, 76 of the controller Table 39 I/O Bus switch settings LON Panel Modem Signals on RJ45 socket Pin Signal type 1 2 3 4 5 6 7 8 Carrier detect Receive Transmit Data terminal ready Signal ground 5V Clear to send Panel Table 38 Signals of the modem interface Communication Speed Default setting: 9600 baud The communication speed can be set to as high as 38. 4 Kbaud, e. g. , using the HMI (XI852 or XI882A) or a Laptop with XL-Online, see Appendix 2. 37 EN1B-0375GE51 R0709 Description of the XCL8010 Controller Module Excel 800 C-Bus Termination Switch S1 The XCL8010 Controller Module features a 3-position C-Bus termination switch S1. This switch must be set in accordance with the given C-Bus configuration. Fig. 57 C-Bus termination switch Switch setting S1 Baud rate Up to 9600 baud (default setting) 9. 6k all 76k mid 76k end Up to 76800 baud without bus termination Up to 76800 baud with bus termination controller at the end of the C-Bus Table 40 XCL8010 C-Bus termination switch S1 settings Memory Memory Size Usage SRAM 512 KB For controller application, modem trend and firmware RACL application: 128 KB Total application: 192 KB Flash EPROM 2 MB 128 KB Firmware (1 MB) and application (1 MB) storage For bootstrap loader Table 41 XCL8010 memory Note The XCL8010 Controller Module does not contain a battery. RAM (data and realtime clocktime) is buffered for 3 days by a super capacitor. EN1B-0375GE51 R0709 38 Excel 800 Description of the I/O Modules Description of the I/O Modules Common Features Switches located on the Terminal Socket Feature Function Analog Input Modules Types of Analog Input Modules, Terminal Socket Type Description Housing Service · LED test, see section "Troubleshooting" button S1 on page 73 (pluggable I/O · LONWORKS service button functionality modules, for LONWORKS Bus I/O modules only) Hex switch S2 · Module addressing for Panel Bus I/O modules XF821 XFL821 XS821-822 XSU821-822 Panel Bus analog input module LONWORKS Bus analog input module Terminal socket Light-gray Dark-gray Light-gray Table 42 Excel 800 Analog Input Modules LEDs located on the I/O Module Feature Function · Service information, see section "Troubleshooting" on page 73 · Information on power supply, see section "Troubleshooting" on page 73 Service LED (yellow) Power LED (green) Features · 8 analog inputs · Sensor-break and short-circuit detection, see section "Troubleshooting" on page 73. For the location of these elements, see figures of the relative modules. Fig. 58 Legend XF821 Analog Input Module with terminal socket 1 2 3 4 Service button S1 Hex switch S2 Service LED Power LED Functionality of service LED and power LED: see Table 77 to Table 79 on page 77 and following. 39 EN1B-0375GE51 R0709 Description of the I/O Modules Excel 800 Terminals 72 COM B 73 74 24 V~ 24 V~0 Technical Data COM A COM B 24 V~ 24 V~0 71 COM A 75 76 77 78 Input · 0(2) . . . 20 mA (via external 499 /0. 25% resistor · NTC20k (-50. . . +150 °C; default) · PT1000-1 (-50. . . +150 °C) · PT1000-2 (0. . . +400 °C) · PT3000 (-50. . . +150 °C) · BALCO500 (-30. . . +120 °C) · NTC10k (-30. . . +100 °C) · NI1000TK5000 (-30. . . +130 °C) · Slow binary input VAUX VAUX AI1 AI2 AI3 AI4 AI5 AI6 AI7 AI8 AI2 12 3 4 5 6 7 8 21 22 GND GND GND GND GND GND GND GND GND GND 9 10 11 12 13 14 15 16 17 18 25 26 Protection Resolution Accuracy Protected against failure voltage (24 VAC, 40 VDC) 16-bit resolution ±75 mV (0 . . . 59 Terminal assignment and internal connections of analog input modules Table 44 Analog input modules data Terminal SIGNAL Comment Balco500(1 NTC20k (default) 72, 76 73, 77 74, 78 1. . . 8 9. . . 18 21, 22 25, 26 COM b 24 V~ 24 V~0 GND 10 VDC/ 5 mA, ±2% Power supply Power supply Ground. for supplying setpoint potentiometers) Shield connection (functional earth), internally connected to the DIN rail -50. . . -20 °C (-58. . . -4 °F) -20. . . 0 °C (-4. . . +32 °F) 0. . . 30 °C (32. . . 86 °F) 30. . . 70 °C (86. . . 158 °F) AI1 . . . AI8 Analog inputs 1. . . 8 1. 2 K 0. 7 K ­ ­ 1. 2 K 1. 2 K 5. 0 K 5. 0 K 1. 2 K 0. 7 K 0. 7 K 1. 0 K 1. 0 K 0. 7 K 0. 5 K 0. 5 K 0. 5 K 0. 5 K 0. 3 K 0. 5 K 0. 5 K 0. 7 K 0. 7 K 0. 7 K 0. 7 K 0. 5 K 0. 5 K 0. 7 K Table 43 Description of analog input module terminals Notes · Shield connection to be used for shielded I/O cables only. It is not allowed to connect a LONWORKS shield, since LONWORKS requires a resistor and a capacitor. · If additional shield terminals are needed, the XS814 Auxiliary Terminal Package can be installed. 70. . . 100 °C 1. 2 K 1. 2 K 1. 2 K 1. 2 K 1. 0 K 1. 0 K 1. 2 K (158. . . 212 °F) 100. . . 130 °C 1. 2 K 1. 2 K 1. 2 K 1. 2 K 3. 0 K (212. . . 266 °F) 130. . . 150 °C 1. 2 K 1. 2 K (266. . . 302 °F) 150. . . 400 °C (302. . . 752 °F) (1 (2 (3 PT3000 2-wire communication bus (LON/Panel Bus) Range NTC10k ­ ­ ­ PT1000-1 PT1000-2 (2 71, 75 COM a 2-wire communication bus (LON/Panel Bus) 1. 2 K ­ ­ 1. 2 K 5. 5 K ­ 1. 2 K ­ ­ ­ Balco specified for -30 °C . . . +130 °C, only Table 45 Accuracy of analog input sensors Note The accuracy of the sensor itself is not included in this table. EN1B-0375GE51 R0709 40 NI1000TK5000(3 ­ Excel 800 Description of the I/O Modules Internal Impedance when Connecting Sensors Fig. 60 Analog input low impedance (input circuit for PT1000, Balco500, PT3000, NI1000TK5000, slow binary input) Fig. 61 Analog input high impedance (input circuit for voltage input for active sensors) Fig. 62 Analog input impedance setpoint (input circuit for NTC10k, NTC20k, wall module setpoint) 41 EN1B-0375GE51 R0709 Description of the I/O Modules Excel 800 Connection Examples Active Sensor and Potentiometer Fig. 63 Analog input module, wiring example 1 For fusing specifications see section "Fusing Specifications" on page 10. EN1B-0375GE51 R0709 42 Excel 800 Description of the I/O Modules Passive Sensor and 0 (4) . . . 64 Analog input module, wiring example 2 43 EN1B-0375GE51 R0709 Description of the I/O Modules Excel 800 Analog Output Modules Types of Analog Output Modules, Terminal Socket Type Description Housing In the event of communication problems, the analog outputs will move to the safety positions you have configured in CARE, see analog output point description in the CARE ­ User Guide, EN2B-0182GE51 / 74-5587. XF822 XFR822 XFL822 XFLR822 XS821-22 XSU821-22 Panel Bus analog output module Light-gray Terminals 71 COM A 72 73 74 COM B 24 V~ 24 V~0 COM A COM B 24 V~ 24 V~0 Panel Bus analog output Light-gray module with manual overrides LONWORKS Bus analog output Dark-gray module LONWORKS Bus analog output Dark-gray module with manual overrides Terminal socket Light-gray 75 76 77 78 NC NC 21 22 AO1AO2AO3AO4AO5AO6AO7AO8 12 3 4 5 6 7 8 Table 46 Excel 800 analog output modules GND GND GND GND GND GND GND GND GND GND 9 10 11 12 13 14 15 16 17 18 25 26 Features · 8 analog outputs; can also be configured per output as binary outputs (0 . . . 10 V, ON/OFF, or floating) · Corresponding status LEDs (red) · . . . R822: 8 manual overrides, see figure below Terminal Signal COMMENT Fig. 66 Terminal assignment and internal connections of the analog output modules 71, 75 72, 76 73, 77 74, 78 1. . . 8 9. . . 18 21, 22 25, 26 COM a COM b 24 V~ 24 V~0 GND N. C. 2-wire communication bus (LON/Panel Bus) 2-wire communication bus (LON/Panel Bus) Power supply Power supply Ground. Shield connection (functional earth), internally connected to the DIN rail AO1. . . AO8 Analog outputs 1. . . 8 Table 47 Description of the analog output module terminals Fig. [. . . ] · If the transformer is used for several controllers, each controller ground has to be wired separately to the starpoint. · If a field device that prohibits earth grounding is connected to the system ground, an isolation monitoring device must be used instead of earth grounding. · If the field device transformer is physically far away from the controller, earth grounding must still be performed for the controller. Connect earth ground to the respective terminal of the Connecting a C-Bus with controllers earth-grounded as per EN60204-1. Notes · Use a noise-free earth ground inside the cabinet. · Do not use the controller terminals which are normally used for C-Bus shield connection. [. . . ]