User manual HILTI HIT-RE 500-SD_INSTALLATION

[. . . ] · Check expiration date: See expiration date imprint on foilpack manifold. · Foil pack temperature: Must be between 41°F and 104°F (5°C - 40°C) when in use. · Base material temperature at time of installation: Must be between 41°F and 110°F (5°C - 43°C). [. . . ] Just before setting an anchor/rebar, the borehole must be free of dust and debris by one of the following methods: Method 1 -- for dry or water saturated concrete (refer to pictograms): · Blow from the back of the borehole with oil-free compressed air (min. 90psi at 3. 5 CFM (6 bar at 6 m3/h)) fully retracting the air extension 2 times until return air stream is free of noticeable dust. · Brush 2 times with the specified brush size (brush Ø = borehole Ø) by inserting the round steel brush to the back of the borehole in a twisting motion and removing it. The brush should resist insertion into the borehole -- if not, the brush is too small and must be replaced with the proper brush diameter. · Blow again with compressed air 2 times until return air stream is free of noticeable dust. 9-10. Inject adhesive from the back of the borehole without forming air voids: Verify if borehole conditions have changed (e. g. · Inject the adhesive starting at the back of the borehole (use the extension for deep boreholes), slowly withdraw the mixer with each trigger pull. Fill holes approximately 2/3 full, or as required to ensure that the annular gap between the anchor/ rebar and the concrete is completely filled with adhesive along the embedment length. After injection is completed, depressurize the dispenser by pressing the release trigger. · Piston plug injection -- HIT-SZ/IP recommended for borehole depth > 10 inch/250 mm. For water filled boreholes or submerged concrete, and overhead installation the piston plugs are required. Assemble HITRE-M mixer, extension(s) and appropriately sized piston plug HIT-SZ/IP. (US) 1-800-879-8000 | www. us. hilti. com I en español 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www. hilti. ca I Product Technical Guide 2008 Installation Instructions HIT-RE 500-SD Epoxy Adhesive Anchoring System 4. 2. 6 inject adhesive as described in the injection method above. [. . . ] (US) 1-800-879-8000 | www. us. hilti. com I en español 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www. hilti. ca I Product Technical Guide 2008 255 Installation Instructions 4. 2. 6 HIT-RE 500-SD Epoxy Adhesive Anchoring System Table 1 -- Setting Details of Hilti HIT-RE 500-SD with threaded rod d [inch] [mm] 3/8 1/2 5/8 3/4 7/8 1 1-1/4 9. 5 12. 7 15. 9 19. 1 22. 2 25. 4 31. 8 do [inch] 7/16 9/16 3/4 7/8 1 1-1/8 1-3/8 [mm] 10 12 14 18 24 28 30 35 hef min-max [inch] 1-1/2 ­ 7 1/2 2 ­ 10 [mm] 40 ­ 191 51 ­ 254 [ft-lb] 15 30 60 100 125 150 200 Tinst [Nm] 20 41 81 136 169 203 271 [Nm] 10 20 40 80 150 200 270 300 df [inch] 7/16 9/16 11/16 13/16 15/16 1-1/8 1-3/8 [mm] 9 12 14 18 22 26 30 33 hef + 2 d0 hef + 30 [mm] hef + 2 d0 hmin [inch] hef + 1-1/4 (30 mm) 2-1/2 ­ 12-1/2 64 ­ 318 3 ­ 15 76 ­ 381 3-1/2 ­ 17-1/2 89 ­ 445 4 ­ 20 5 ­ 25 102 ­ 508 127 ­ 635 [Nm] 40 ­ 160 41 ­ 200 48 ­ 240 64 ­ 320 80 ­ 400 96 ­ 480 108 ­ 540 120 ­ 600 [mm] M8 M10 M12 M16 M20 M24 M27 M30 Table 2 -- Setting Details of Hilti HIT-RE 500-SD with HIS-N and HIS-RN Inserts d [inch] [mm] 3/8 1/2 5/8 3/4 9. 5 12. 7 15. 9 19. 1 do [inch] 11/16 7/8 1-1/8 1-1/4 [mm] 14 18 22 28 32 [inch] 4 3/8 5 6 3/4 8-1/8 [mm] 90 110 125 170 205 hef [mm] 110 125 170 205 Tinst [ft-lb] [Nm] 15 30 60 100 20 41 81 136 df [inch] 7/16 9/16 11/16 13/16 [mm] 9 12 14 18 22 hmin [inch] 5-3/4 6-3/4 9 10-3/4 [mm] 150 170 230 270 [mm] M8 M10 M12 M16 M20 [Nm] 10 20 40 80 150 [mm] 120 150 170 230 270 256 Hilti, Inc. (US) 1-800-879-8000 | www. us. hilti. com I en español 1-800-879-5000 I Hilti (Canada) Corp. [. . . ]