User manual HERKULES GWR-3-T

[. . . ] 16-17 GW/R-3-T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19 Warning Symbol WARNING This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions. Caution Symbol CAUTION This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions. Serial Number Model Number Purchase Date Distributor Page 2 of 19 WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result in serious injury. · · · · · · · · · · · This equipment is for professional use only. Read all instruction manuals, tags, and labels before operating the equipment. [. . . ] Dispose of hazardous fluid according to all local, state and national guidelines. Wear the appropriate protective clothing, gloves, eyewear and respirator. If diaphragm fails, the fluid may be exhausted along with the air. Page 4 of 19 Model Information B C A 01981000(100) D NOTE: Dimensions listed are overall measurements. Model shown: GW/R-T Model GW/R-T GW/R-2-T GW/R-3-T Description Two gun, two cup paint gun washer/recycler equipped with diaphragm pump, filter-regulator and timer. GW/R-T for use with water based cleaning solutions or standard lacquer thinner solvents. GW/R-T adapted for pressure feed systems, paint hoses, and cans up to 5 gallons. Weight (kg. ) 74 (33. 6) 74 (33. 6) 75 (34) A 41. 625 (1057) 41. 625 (1057) 41. 625 (1057) Dimensions in. (mm) B C 20. 5 (521) 20. 5 (521) 20. 5 (521) 24. 375 (619) 24. 375 (619) 24. 375 (619) D 30. 75 (781) 30. 75 (781) 30. 75 (781) Installation Installing the Gun Washer 1 Connect diaphragm pump housing to Gun Washer. (See page 12) 2 Place gun washer on a level surface in a properly ventilated paint mixing room or paint booth. 2 Ground all equipment used or located in the gun washer area. Connecting the Air Line 1 Install a 1/4 in. npt male coupler, that is compatible with the quick disconnect of your air supply line, into the open port of the filter/regulator located at the back of the pump housing. Grounding the Gun Washer 1 Connect the ground wire on the gun washer's pump to a true earth ground. 2 Connect air line with 90-120 psi to the coupler. Do not adjust. Page 5 of 19 Operation Filling the Gun Washer with Fluid 1 Close ball valve located on the bottom of the tank. 2 Pour five gallons (18. 9 liters) of high quality slow evaporating solvent into the tank. Siphon Feed Guns Place the gun siphon tube on the short stem support. Placing Equipment in the Gun Washer To clean guns not mentioned here, use the long or short stem supports as needed (see Fig. For questions or adapter kits contact your paint gun washer distributor. Preparing the Equipment to be washed 1 Remove paint cup or paint line and the air line from the paint gun. 4 Lock the gun trigger in the open position by placing the trigger lock around the gun handle and trigger (see Fig. Gravity Feed Guns Place long stem support over one of the short stem supports. *For Gravity Feed, High Volume Low Pressure Guns an adapter kit (part number 23K) is available for best cleaning. Pressure Feed Guns Place long stem support over one of the shorter stem supports. Place paint inlet of gun on long stem support. CAUTION All pressure gauges must be removed before placing the Pots and Cups Place pots and/or cups on divider platform over front equipment in the gun washer to avoid damaging the gauges. spray nozzles. Trigger Lock Figure 2 Long Stem Support Paint Cup Short Stem Support Siphon Feed Gun 01001245(206) HVLP Gun Adapter (Sold Separately) Page 6 of 19 Operation Additional Washing Features of Model GW/R-3-T Internal Washing of Paint Lines Remove the brass plugs from the bottom of the 3-way valve and the internal wash bulkhead (see Fig. npt male threads (suitable for lacquer thinner) into the bottom of the 3-way valve. npt male threads (suitable for lacquer thinner) into the internal wash bulkhead. Face the pointer of the 3-way valve down and operate the gun washer. Internal wash bulkhead Socket plug #61A 3-way valve pointer Hex plug Figure 4 01981002(105) Washing Five Gallon Cans Insert the spray nozzle assembly, hanging on the back of the manifold, into the Q. D. Place five gallon can over spray nozzle. Operate gun washer. Figure 3 01981004(104) Spray nozzle assembly Q. D. Coupler Internal Washing of Paint Lines with Guns Attached Remove the brass hex plug from the bottom of the 3-way valve. Install a female fluid quick coupler with 1/4 in. [. . . ] Connect the blue plastic air tubing running from the air cut off switch on the pump housing to the in port of the air cut off switch on the lid valve bracket. Connect the black plastic air tubing running from the pump housing to the out port of the air cut off switch on the lid valve bracket. Pull firmly to test for tight connection Air cut off switch IN PORT OUT PORT Lid Valve Bracket Assembly #M1SA 01981000(13) Page 12 of 19 Diaphragm Pump Kit #338DT Black Air Tubing connect to lid air cut off switch out port Blue Air Tubing connect to lid air cut off switch in port 3/8" Material Outlet Tube connect to upper outlet of tub 1/2" Material Inlet Tube connect to lower outlet of tub Diaphragm Pump Kit #10305 Black Air Tubing connect to lid air cut off switch out port Blue Air Tubing connect to lid air cut off switch in port 3/8" Material Outlet Tube connect to upper outlet of tub 1/2" Material Inlet Tube connect to lower outlet of tub Page 13 of 19 Parts layout for GW/R-T Lid assembly Divider #25D #002-096SA Tank #1-BLUE Lid valve bracket #M1SA Upper stand #93BA Manifold tube #64A Gun hanger #10045 Bulkhead #43 Intake filter #70 Outlet tube #338-006 Lower stand #93DA Inlet tube Bulkhead #41 Bulkhead Ball valve #6 01981001(75) #314-003 #42 Page 14 of 19 Manifold Assembly #55A Note: Parts called out are not necessarily contained in the assemblies. All parts are not necessarily shown or called out. Nozzle #54P1 Stem support #53A Manifold block #002-137 Manifold bolt #002-136 Flare fitting #77 01960510(254) Pump/Timer Assembly # 338DT Timer knob Limit valve Nylon spacer #M230-005 #M1C #M230-002 Reducer Hose barb #T24 #005-134 Regulator nut #1000215 Upper panel #11212 Filter/Regulator Timer cam #M230-003 #T17M Nylon spacer #M230-004 Flare fitting Timer #M230-001A Flare fitting #77A Diaphragm pump 3/8" #338 #005-105 Note: The following tubing is not shown. [. . . ]