User manual GRACO OP-8

[. . . ] Opco ChainMaster OP-8 Manual ® ® OP-8 Detailed Breakdown OP-8 Manual L40008 TABLE OF CONTENTS Section 1. 0 2. 0 3. 0 4. 0 5. 0 6. 0 Introduction General Description General Specifications Sequence of Operation Unit Dimensions Installation 6. 1 6. 2 6. 3 7. 0 8. 0 9. 0 10. 0 11. 0 Conveyor Inspection Mechanical Installation Electrical Installation Page 1 1 1 1 1 2 2 2 3 3 3 4 5 6 Maintenance Service Parts Brush Sets Optional Equipment Adjustable Swivel Device and Part List OP-8 Manual L40008 1. 0 Introduction The OP-8 is designed to remove unwanted dirt, rust, scale, paint and chemical residue from the chain, trolley wheels and trolley brackets on overhead, infloor, and on-floor conveyors. This compact, rugged cleaning system is simple to install and automatically cleans while the conveyor system is in operation. 4. 0 Sequence of Operation Once installed and operational, the cleaner works to remove dirt and debris from chain, trolley wheels, and trolley bracket. [. . . ] diameter (longer shafts for cleaning conveyor attachments Optional) Crimped Steel (fiber for hazardous areas Optional) Bearings Housing Shafting Brushes Overhead Conveyor Ambient 40ºF to 1210ºF (5ºC to 45ºC) Temperature Controls Guards Outline Dimensions Electric Timer for automatically starting and stopping cleaner action Neoprene rubber curtains surround brushes (metal shroud enclosure with or without vacuums Optional) Refer to Section 4. 0 In-Floor Conveyor 1 OP-8 Manual L40008 6. 0 Installation Before installing the OP-8 Cleaning System, check the following. · · · Chain is stable and tight There is a minimum of 2 ft (0. 61 m) clearance for motor gear housing assembly Clear, safe access is available to allow for inspection In-Floor: Mount to the bottom of track by welding the mounting brackets to the track. 6. 1 Conveyor Inspection WARNING: Be sure conveyor is turned off before inspection or repair. Install the brushes, spacers, keys and the lock collars to the shafts. 6. 2 Mechanical Installation Overhead: Mount to the top of the "I" beam by welding the brackets onto the top of the beam. Attach the crank handle and the adjusting bolt to the coupling. CAUTION: Cleaner should never be operated without shroud in place. 2 OP-8 Manual L40008 6. 3 Electrical Installation Connect Power to the unit as noted on Wiring diagram inside the junction box cover. To change to 208-220 voltage, refer to wiring diagram. 8. 0 Service Parts Depending on the requirements of the preventive maintenance program in effect and the number of lubricators at this facility, the user may wish to stock a selection of service parts. The following is a list of suggested service parts. NOTE: To take full advantage of the cleaner it is recommended that a full reversing type motor starter, with time delay, be wired onto the circuit. By changing the direction of rotation, the brushes will reach into and clean certain areas of the trolley, trolley brackets, and chain that might otherwise be missed if the brushes rotate in only one direction. Description 2 HP Motor, 3 PH, 230/380/460 V, 50 Hz, TEFC 2 HP Motor, 3 PH, 230/460 V, 60 Hz, TEFC 2 HP Motor, 3 PH, 575 V, 60 Hz, TEFC Bearing, Radial Ball, 1 in. 567885 567922 567817 567819 567823 567822 567875 566526 566527 566520 566521 567197 567824 566523 566524 Old Part No. 091855 (Int'l) 092719 (U. S. ) 090299 (Can) 090305 090312 090311 091479 090317 090318 090309 090310 092438 090321 090314 090315 7. 0 Maintenance Regular inspection and adjustment of the position of the brush sets is required. When it becomes necessary to bring the brushes into greater contact with the conveyor chain, simply turn brush adjusting device until the desired brush pressure is reached. CAUTION: No more than 1/4 in. Tighten all fasteners and replace parts that are missing, broken or malfunctioning. 3 OP-8 Manual L40008 9. 0 Brush Sets Brush Set Unit Qty 4 Brush Dia. Chain - 258309 (092184) 2 11 in. 567826 090323 6 12 in. 567825 090322 4 9 in. 567828 090325 3/3 in. [. . . ] All other brand names or marks are used for identification purposes and are trademarks of their respective owners. All written and L40008 visual data contained in this document are based on the latest product information available at the time of publication. [. . . ]