User manual GAS GAS ENDUCROSS MC 250 PART LIST 2005 PART 1

[. . . ] It contains important instructions about your safety and information on the necessary skills and techniques required to handle it, as well as the basic maintenance and inspection proceedings. April 2003 WILD HP -70- COMMON ADVICE Read this manual thoroughly. It contains all the aspects that must contribute to your and other people's safety, and it also guarantees the correct conservation and maintenance of the GAS GAS vehicle that you have just purchased. Important information on this manual Not following the advice contained in the manual can lead to grave or even fatal injuries. [. . . ] To adapt to the different types of riding conditions, the shock absorber springs can be adjusted or replaced by another optional unit. The tension can be easily adjusted, so it is not necessary to change the oil density. To adjust the rebound, turn the knob (B) in (A) the lower part of the shock absorber with your hand. There are 22 available positions, each one of them reached by turning the knob until you feel a "click". Turn the knob anticlockwise 7 clicks, and it is in the standard setting. Leaving it in the 0-click position makes it very hard, while position 22 makes it very soft. (B) WARNING Always adjust the right and left absorbers with the same measure. Unequal adjustments will cause handling problems and loss of stability, with the subsequent risk of accident. Compression adjustment Rebound adjustment WARNING Suspension parts will be hot during operation. Never touch the compression shock absorber, the rebound adjustment or the oil reservoir with naked hands or unprotected skin until they have cooled down. For the compression adjustment, turn the knob (A) at the top of the shock absorber with your hand (in 2002 models a flat tip screwdriver is required for this operation). Totally soft compression is 38 clicks. WILD HP -99- TUNING REAR SUSPENSION It is an unwelded aluminium alloy swing arm. The progressive strut system features an ÖHLINS multi-adjustment shock absorber. Find your correcting factor for the needle and the air screw in the chart and change the clip position and the air screw opening. - Adjusting the needle clip: move from the present position 3 to position 2 - Opening the air screw: 1 ½ + 1 turn = 2 ½ turns out. - Adjust the carburation so that the engine responds correctly with the carburettor valve open. - If the mixture is too poor, the engine tends to overheat and may seize. On the other hand, if the mixture is too rich, the plug gets damp and provokes misfiring. The adequate mixture varies according to the weather conditions, you must take them into account and adjust the carburettor settings afterwards. NOTE Make sure the carburettor parts that regulate the flow of fuel and the screw that controls the air flow are well adjusted. WILD HP -102- T E M P E R A T U R E (ºC) (ºF) 30 40 (104) 30 (86) 20 (68) 10 (50) 0 (32) -10 (14) 00 20 m (9 6 00 00 ft) 10 m (6 4 00 00 m Se a (3 2 00 ALTITUDE Le ve l ft) ft) 0. 86 0. 88 0. 90 0. 92 0. 94 0. 96 0. 98 1. 00 1. 02 1. 04 1. 06 CORRECTION FACTOR JET NEEDLE / AIR SCREW CHART CORRECTION FACTORS JET NEEDLE SETTING AIR SCREW OPENING 1, 06 or ABOVE LOWER CLIP ONE POSITION ONE TURN IN 1, 06 - 1, 02 SAME 1/2 TURN IN 1, 02 - 0, 98 SAME SAME 0, 98 - 0, 94 SAME 1/2 TURN OUT 0, 94 or BELOW RAISE CLIP ONE POSITION ONE TURN OUT POSITION WILD HP -103- PERIODIC MAINTENANCE AND ADJUSTMENT necessary Lubricate MAINTENANCE CHART Change Prove The first revision must be performed by a specialised workshop at 500km or after two fuel tanks. The following revisions must be passed every 2, 000 km or three months. BEFORE EVERY OUTING WITH THE QUAD Fuel tank level Brake fluid level (front and rear) Brake lever and pedal Free play Brake pads Cooling liquid level Tyre wear-out State of the chain Throttle grip Clutch lever freeplay Lights Switches Quad Change pedal Brake lever and pedal Clutch lever Air filter Air box Chain guide Cables Radiator pipes and connections Exhaust Wheel bearings (10 outings) Check all screws Tightening force chart (check chart) Brake piston and cover dust guard (2 years) Brake pump piston and cover dust guard (2 years) Brake pipe (2 years) WILD HP -104- Tighten Adjust Clean AFTER EVERY OUTING EACH. . . If it is Fill Regular inspections, adjustments and regular lubrication keep the machine in the best possible safety and efficiency conditions. The most important points related to inspections, adjustments and lubrication are described in the pages below. The moving elements might catch in your clothes or in a part of your body and cause injuries. The electric parts might release sparks, provoke electric shocks or fire. [. . . ] Period of warranty The period of warranty shall commence on the day of delivery of the vehicle by a licensed GG dealer to the purchaser, or in the case of demonstration models, on the date on which the vehicle is put into operation for the first time. The length of the warranty period depends on the type of vehicle and is stated in the document of delivery. Any defects detected in the product shall be brought to the attention of a licensed GG dealer within the warranty period. If the last day of the warranty period is a Sunday or public holiday, the warranty period shall be extended in such a way that the last day of the warranty period is the next working day following the respective Sunday or public holiday. [. . . ]