User manual GAS GAS ENDUCROSS EC 300 PART LIST 2005 PART 1

[. . . ] For this reason, all the information presented here is based on data obtained from the latest models put on the market just before the publication of this Manual. reserves the right to make modifications without any prior warning being given to consumers and without incurring any additional obligations in so doing. Your local dealer will also provide you with any information as might be deemed necessary. -4- Contents Acknowledgements to the purchaser Important warning Recommendations for the best working Quick Guide to Maintenance Serial Number Draining the Sump Position of Fuel Tap Filling of the Crankcase Position of the Kick-start Pedal Filling of the Radiator Greasing the Joints Tolerance of Throttle Cable Spark Plug Control Carburetion Hand Control Settings Cleaning of Air Filter Position of Chain Fixing Link 3 4 6 7 8 8 8 9 9 9 10 to 12 13 13 13 14 14 15 Chain tensor setting Cleaning the carburettor Checking the Carburettor capacity Inlet Valves Discs and Clutch Springs Draining the Water Pump Checking Oil Levels Air Bleed Clutch Fluid Circuit Front and Rear Suspension Checking of Bearings and Rocker Arm Shock Absorber Spring Pressure Rear Brake Fluid Tank Brakes Controls Tyre Pressures Guarantee manual 15 16 16 17 17 18 18 18 19 19 to 20 20 to 21 21 21 22 23 23 25 to 27 -5- Recommendations for the good working of your GAS GAS. · Eight hours of running-in are recommended in order to guarantee the correct working of the engine. · It is important to warm the engine to the optimum working temperature every time the motorbike is used. [. . . ] · Synthetic or semi-synthetic 2-stroke oil should be used at 1. 5% in the oil/petrol mix. RECOMMENDS THE USE OF OIL -6- Quick Guide to Maintenance Cooling liquid type Crankcase oil Spark plug Electrode separation Forks suspension oil Fork suspension oil quantity Cooling fluid -30ºC. -ROOKIE: 140 cm3 -CADETE: 135 cm3 Length of Shock Absorber Spring -ROOKIE: 310 cm3 -CADETE: 210 cm3 Front Wheel Pressure Rear Wheel Pressure Standard 0, 450 bar. Competition 0, 300 bar. -7- 2 7 The engine crankcase drain cap is situated on the lower left-hand side. The drainage hole in the crankcase allows its easy emptying. I 8 8 1 The new GAS GAS TXT Rookie / Cadete 2007 bears the relevant qualification approval plate *, the details of which must match that in the documentation and of the chassis number on the steering tube. I 3 * in the approved Rookie 50 version. The fuel tap should be in a vertical position for normal working. Forwards, reserve; downwards, the supply valve is open; and towards the rear, the valve is closed. I Reserve Open Closed -8- When topping up the oil, open the cap (A). 4 8 6 A Eng capac ine Oil ity (10W4500 cc 0) . I 8 This is the position the kick-start should be in when not being used. 5 Coolin gf -30ºC luid I When filling the radiator, use cooling fluid designed for lightweight alloy motors. -9- 8 1) The joints of the clutch and brake levers. C 8 C 2) The joint of the gear change pedal. 8 7 8 With special oil it is necessary to lubricate: C 3) Also the rear brake pedal (bearings). 8 9 -10- C 4) Grease the fixings and springs of the footrests. 10 8 11 12 8 C 5) Grease the joint of the kickstart pedal of the engine. -11- C 6) The secondary chain should be cleaned and lubricated regularly given its constant friction and exposure to the elements. 8 13 7 7) Grease the handlebar with a fine coating of oil to guarantee the smooth working of the throttle grip. C 14 15 7 7 C 8) We also recommend the regula greasing of the spring of the chain tensor since it works under great pressure. -12- 9) The throttle should be cleaned and oiled regularly especially after washing the motorbike with water at highpressure. C It is necessary to periodically check the state of the spark plug. The sparking plug distance should be between 0. 6 and 0. 7mm. C 7 18 Regulation mix-air Regulation idling speed Controlling the tolerance on the throttle cable is done using the mechanism indicated with the hand in the photo. C 16 17 7 _ 0, 6 ~ 0, 7 mm -13- 7 Adjusting the idling speed of the engine, and the flow of fuel into motor, can be done using the screws marked in the photograph. C 19 a The clutch operating lever must be adjusted to the required distance and the play of the lever must never exceed more than 3mm (height a). Never override this play. C 21 7 -14- 7 The front brake lever, just like the clutch, should be at the ideal distance from the action. In this case, the play must never exceed a maximum of 3 mm (height a). C 20 a 7 It is important to periodically check the air filter. Clean with water and detergent, then dry and lubricate with oil designed for filters. Nevertheless, should the fault appear during the first six months after the delivery of the motorcycle, it will be presumed that the said fault existed at the time of delivery; from the end of the sixth month onwards, the purchaser must demonstrate that the unwarranted fault existed at the moment of delivery. During the first six months subsequent to the delivery of the repaired vehicle, the seller will be responsible for any unwarranted faults arising out of the repair. Any defects detected in the product must be brought to the attention of a GG authorised dealer within the Warranty Period. If the last day of this period is a Sunday or an official holiday, the Warranty period will be extended such that the last day of the period covered will be the first working day after the Sunday or official holiday. Those claims under Warranty for defects not brought to the attention of a GG authorised dealer before the end of the Warranty Period will be excluded. -25- Obligation of the purchaser GG will have the right to reject any claims under Warranty in the event that: a) the purchaser has failed to submit the vehicle to any of the inspections and/or maintenance work required in the Users' Manual, or has exceeded the date set for such inspections or maintenance work. Also excluded from guarantee are those faults that appeared prior to the dates established for an inspection or maintenance work where the latter was not carried out, or was carried out later than the date established. b) an inspection, maintenance or repair has been performed on the vehicle by third parties not recognised or authorised by GG. f) any acoustic or aesthetic phenomenon that does not significantly affect the condition or use of the motorcycle (for example, small or hidden imperfections, noise or vibrations that are normal in use, etc. ). g) phenomena that are the result of the ageing of the vehicle (for example, discolouring of painted or metallic coated surfaces). [. . . ] f) any acoustic or aesthetic phenomenon that does not significantly affect the condition or use of the motorcycle (for example, small or hidden imperfections, noise or vibrations that are normal in use, etc. ). g) phenomena that are the result of the ageing of the vehicle (for example, discolouring of painted or metallic coated surfaces). Various 1. - GG shall have the prerogative to decide, at its own discretion, whether to repair or replace defective parts. Where parts are replaced, ownership of the parts removed shall pass to GG without any other consideration. [. . . ]