User manual FORD F650-2007

[. . . ] Table of Contents Introduction Safety and environment protection Symbol glossary 4 5 8 Vehicle Inspection Guide Instrument Cluster Warning lights and chimes Gauges 11 21 21 26 Entertainment Systems AM/FM stereo AM/FM stereo cassette with CD AM/FM stereo with in-dash six CD 31 31 37 42 Climate Controls Heater only Manual heating and air conditioning 48 48 49 Lights Headlamps Turn signal control Interior lamps Bulb replacement 51 51 52 53 53 Driver Controls Windshield wiper/washer control Steering wheel adjustment Power windows Mirrors Speed control 57 57 57 58 60 62 1 2007 F-650/750 (f67) Supplement (supplement) Canadian_French (fr_can) Table of Contents Locks and Security Keys Locks 66 66 66 Seating and Safety Restraints Seating Safety restraints Child restraints 67 67 73 82 Driving Starting Brakes Air suspension Transmission operation Vehicle loading 90 90 97 117 119 133 Roadside Emergencies Hazard flasher switch Fuses and relays Jump starting Wrecker towing 139 140 140 147 151 Customer Assistance Getting assistance outside the U. S. and Canada Ordering additional owner's literature Reporting safety defects (U. S. only) 155 157 158 158 Cleaning Cleaning your vehicle Repairing paint chips Underbody preservation 159 159 159 162 2 2007 F-650/750 (f67) Supplement (supplement) Canadian_French (fr_can) Table of Contents Maintenance and Specifications Hood Engine oil Battery Engine Coolant Fuel information Lubricant specifications Refill capacities 164 172 175 178 180 188 213 225 Scheduled Maintenance Guide Motorcraft Premium Gold Coolant Change Record 229 266 Index 268 All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company. [. . . ] To go backward Reverse is obtained by putting the gearshift lever in R (Reverse) and engaging the clutch while pressing lightly on the accelerator. 125 2007 F-650/750 (f67) Supplement (supplement) Canadian_French (fr_can) Driving Operating the Eaton FS­5406A, FS­5406N, FS­6406A and FSO­6406A 6-speed transmissions These 6-speed transmissions are equipped with six forward gears and one reverse. The shift pattern is embossed on the gear shift knob. 2 4 6 Do not shift the transmission into 1 (First) or R (Reverse) while the vehicle is moving as this could damage the transmission. To go forward With the engine idling, depress the clutch pedal and shift into 1 (First). To go backward Reverse is obtained by putting the gearshift lever in R (Reverse) and engaging the clutch while pressing lightly on the accelerator. Operating the Spicer ES56-7B and ES066-7B 7-speed transmissions These 7-speed transmissions are equipped with seven forward gears and one reverse. The shift pattern is embossed on the gear shift knob. 1 3 5 7 Do not shift the transmission into 1 (First) or R (Reverse) while the vehicle is moving as this could damage the transmission. 126 2007 F-650/750 (f67) Supplement (supplement) Canadian_French (fr_can) Driving To go forward With the engine idling, depress the clutch pedal and shift into 1 (First). To go backward Reverse is obtained by putting the gearshift lever in R (Reverse) and engaging the clutch while pressing lightly on the accelerator. POWER TAKE-OFF (PTO) OPERATION Vehicles equipped with an Allison automatic transmission (except 3000 Series applications and vehicles equipped with a Caterpillar engine) The PTO can be operated while the vehicle is standing or moving. To engage the PTO, apply the brakes and shift to any gear other than N (Neutral), then engage the PTO. If engagement is prevented by the gear teeth not meshing properly, release the brakes and allow the vehicle to creep slightly or shift the selector to N (Neutral) and then back into gear. The PTO should never be engaged by clashing the gear teeth as this may damage the PTO unit and the transmission PTO drive gear teeth. PTO operation with vehicle stationary Stop the vehicle, idle the engine and set the parking brake. Make sure the gear selector is in any forward drive range, then engage the PTO. Increase the engine speed until the desired power take-off operation speed is obtained. To disengage the PTO after operation with the vehicle standing, release the throttle, allow the drive equipment to come to a stop, and then disengage the PTO. When the PTO is operated with the vehicle stationary, the transmission must be placed in N (Neutral) with the parking brake set. If the transmission is not in N (Neutral) and is equipped with a remote throttle control, an increase in engine speed can overpower the parking brake and cause the vehicle to move, possibly resulting in personal injury and/or property damage. 127 2007 F-650/750 (f67) Supplement (supplement) Canadian_French (fr_can) Driving PTO operation while vehicle is moving After the PTO is engaged for driven vehicle operation, shift to the desired range and drive the vehicle. The speed of the PTO, during this period of operation, will always maintain direct relation to vehicle speed. PTO speed will decrease in relation to vehicle (transmission output) speed as shifts to a higher gear occur. When operating the PTO while the vehicle is moving, the PTO may be disengaged whenever it is no longer required. When there is no load on the PTO gear, it can be pulled out of engagement. Vehicles equipped with an Allison 3000 Series automatic transmission The PTO drive gear is engine driven and provides direct engine power. [. . . ] 1 - During maintenance and repair, protect the fuel tube and the hose assemblies, the power steering lines, and the brake lines from the external heat, the acids and the abrasion that could damage the lines. 2 - Check for (free) linkage action and ensure that (return) spring force is adequate to maintain pedal free play. 3 - Adjust, repair or replace as required with the same or equivalent parts. 241 2007 F-650/750 (f67) Supplement (supplement) Canadian_French (fr_can) 242 Component On-Highway (60, 000 miles [96, 000 km] or more annually) - Miles, kilometers or months - whichever occurs first Miles (x 1000) 15 30 45 60 75 90 105 120 135 150 Kilometers (x 1000) 24 48 72 96 120 144 168 192 216 240 Months 3 6 9 12 15 18 21 24 27 30 · · · · · · · · · 2007 F-650/750 (f67) Supplement (supplement) Canadian_French (fr_can) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Scheduled Maintenance Guide · · · · · · · · · · · · · · · · · · · · · · · · · Non-driving front axle Wheel bearing - oil type - check level Wheel bearing - oil type - change oil Wheel bearing - grease type - repack Tie rod ends - lubricate Drag link - lubricate King pin and bushing - lubricate Brake system - air Slack adjusters - lubricate S-cam - lubricate Brake system - hydraulic Master cylinder - check level Park brake relay lever / linkage - lubricate Steering Power steering fluid - check level Power steering fluid - change fluid Power steering filter - replacement Steering gear Ross TAS - output shaft - lubricate Steering column u-joints / slip joint - lubricate · · · · · · · · · · · Five years or 500, 000 miles (800, 000 km) · · · · · · · · · · · · 2007 F-650/750 (f67) Supplement (supplement) Canadian_French (fr_can) Component On-Highway (Continued) (60, 000 miles [96, 000 km] or more annually) - Miles, kilometers or months - whichever occurs first Miles (x 1000) 15 30 45 60 75 90 105 120 135 150 Kilometers (x 1000) 24 48 72 96 120 144 168 192 216 240 Months 3 6 9 12 15 18 21 24 27 30 Scheduled Maintenance Guide Propeller shaft SPL U-joint - lubricate · · · · · Propeller shaft non-SPL U-joint and slip joint - lubricate · · · · · · · · · · Clutch Release bearing / shafts / forks - lubricate · · · · · · · · · · Cooling system Coolant - check level · · · · · · · · · · Coolant - check freeze protection · · · · · · · · · · Extended life coolant - add extender See engine manufacturer's recommendation Extended life coolant - replace See engine manufacturer's recommendation Engine - Refer to engine manual for Caterpillar and Cummins. 6. 0L Power Stroke - see 6. 0L Engine section at end of chart Transmission Automatic and Auto-shift transmissions Refer to transmission operator's manual Manual transmission - check fluid level · · · · · · · · · · Eaton-Fuller manual transmission - petroleum oil · · change Eaton-Fuller manual transmission - synthetic oil Factory fill w/synthetic at 500, 000 miles (800, 000 km); change Converted to synthetic at 250, 000 miles (400, 000 km) 243 244 Component On-Highway (Continued) (60, 000 miles [96, 000 km] or more annually) - Miles, kilometers or months - whichever occurs first Miles (x 1000) 15 30 45 60 75 90 105 120 135 150 Kilometers (x 1000) 24 48 72 96 120 144 168 192 216 240 Months 3 6 9 12 15 18 21 24 27 30 · · · · · · · · · Factory fill w/synthetic at 500, 000 miles (800, 000 km); Converted to synthetic at 250, 000 miles (400, 000 km) or three years · · · · · · · · · Rear axle Fluid level - check Eaton / Dana / Spicer petroleum oil - change Eaton / Dana / Spicer synthetic oil - change 2007 F-650/750 (f67) Supplement (supplement) Canadian_French (fr_can) Scheduled Maintenance Guide Cab components Door hinges / Latches / Strikers - lubricate, check link Door lock cylinders - lubricate Seat adjuster slides - lubricate Component On-Highway (60, 000 Miles [96, 000 km] or more annually) - Miles, kilometers or months whichever occurs first Miles (x 1000) 165 180 195 210 225 240 255 270 285 300 Kilometers (x 1000) 264 288 312 336 360 384 408 432 456 480 Months 33 36 39 42 45 48 51 54 57 60 · · · · · · · · 2007 F-650/750 (f67) Supplement (supplement) Canadian_French (fr_can) · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · Scheduled Maintenance Guide Non-driving front axle Wheel bearing - oil type - check level Wheel bearing - oil type - change oil Wheel bearing - grease type - repack Tie rod ends - lubricate Drag link - lubricate King pin and bushing - lubricate Brake system - air Slack adjusters - lubricate S-cam - lubricate Brake system - hydraulic Master cylinder - check fluid level Park brake relay level / linkage - lubricate Steering Power steering fluid - check level Power steering fluid - change level Power steering filter - replacement Steering gear Ross TAS - output seal - lubricate Steering column u-joints / slip joint - lubricate · · · · · · Five years or 500, 000 miles (800, 000 km) · · · · · · · · · · · · 245 · 246 Component On-Highway (Continued) (60, 000 Miles [96, 000 km] or more annually) - Miles, kilometers or months whichever occurs first Miles (x 1000) 165 180 195 210 225 240 255 270 285 300 Kilometers (x 1000) 264 288 312 336 360 384 408 432 456 480 Months 33 36 39 42 45 48 51 54 57 60 2007 F-650/750 (f67) Supplement (supplement) Canadian_French (fr_can) Scheduled Maintenance Guide Propeller shaft SPL U-joint - lubricate · · · · · Propeller shaft non-SPL U-joint and slip joint - lubricate · · · · · · · · · · Clutch Release bearing / shafts / fork - lubricate · · · · · · · · · · Cooling system Coolant - check level · · · · · · · · · · Coolant - check freeze protection · · · · · · · · · · Extended life coolant - add extender See engine manufacturer's recommendation Extended life coolant - replace See engine manufacturer's recommendation Engine - Refer to engine manual for Caterpillar and Cummins. 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