User manual FORD E-SERIES CUTAWAY-2004

[. . . ] Table of Contents Introduction Instrument Cluster Warning and control lights Gauges 4 12 12 15 Entertainment Systems AM/FM stereo AM/FM stereo cassette AM/FM stereo with CD AM/FM stereo with in-dash six CD Rear seat entertainment system 17 17 19 21 24 28 Climate Controls Heater only Manual heating and air conditioning 49 49 50 Lights Headlamps Turn signal control Bulb replacement 52 52 54 55 Driver Controls Windshield wiper/washer control Steering wheel adjustment Power windows Mirrors Speed control 60 60 61 65 65 67 Locks and Security Keys Locks 70 70 70 1 Table of Contents Seating and Safety Restraints Seating Safety restraints Air bags Child restraints 75 75 81 91 95 Driving Starting Brakes Transmission operation Vehicle loading Trailer towing Recreational towing 111 111 114 118 125 128 139 Roadside Emergencies Getting roadside assistance Hazard flasher switch Fuel pump shut-off switch Fuses and relays Changing tires Jump starting Wrecker towing 140 140 141 141 143 151 159 165 Customer Assistance Reporting safety defects (U. S. only) 166 174 Cleaning Underbody preservation 175 179 2 Table of Contents Maintenance and Specifications Engine compartment Engine oil Battery Fuel information Air filter(s) Tire Information Part numbers Refill capacities Lubricant specifications 181 182 184 187 195 210 212 225 226 231 Accessories Index 240 243 All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company. Ford may change the contents without notice and without incurring obligation. [. . . ] When towing, trailer tongue load or king pin weight is also part of cargo weight. GAW (Gross Axle Weight) ­ is the total weight placed on each axle (front and rear) ­ including vehicle curb weight and all payload. GAWR (Gross Axle Weight Rating) ­ is the maximum allowable weight that can be carried by a single axle (front or rear). These numbers are shown on the Safety Compliance Certification Label located on the driver's door or door pillar. 125 Driving Exceeding the Safety Certification Label axle weight rating limits could result in substandard vehicle handling, performance, engine, transmission and/or structural damage, serious damage to the vehicle, loss of control and personal injury. Note: For trailer towing information refer to Trailer towing found in this chapter or the RV and Trailer Towing Guide provided by your dealership. GVW (Gross Vehicle Weight) ­ is the Vehicle Curb Weight + cargo + passengers. GVWR (Gross Vehicle Weight Rating) ­ is the maximum allowable weight of the fully loaded vehicle (including all options, equipment, passengers and cargo). The GVWR is shown on the Safety Compliance Certification Label located on the driver's door or door pillar. The GVW must never exceed the GVWR. Exceeding the Safety Certification Label axle weight rating limits could result in substandard vehicle handling, performance, engine, transmission and/or structural damage, serious damage to the vehicle, loss of control and personal injury. 126 Driving GCW (Gross Combined Weight) ­ is the weight of the loaded vehicle (GVW) plus the weight of the fully loaded trailer. GCWR (Gross Combined Weight Rating) ­ is the maximum allowable weight of the vehicle and the loaded trailer ­ including all cargo and passengers ­ that the vehicle can handle without risking damage. (Important: The towing vehicle's braking system is rated for operation at GVWR, not at GCWR. Separate functional brakes should be used for safe control of towed vehicles and for trailers where the GCW of the towing vehicle plus the trailer exceed the GVWR of the towing vehicle. Maximum Loaded Trailer Weight ­ is the highest possible weight of a fully loaded trailer the vehicle can tow. It assumes a vehicle with only mandatory options, no cargo (internal or external), a tongue load of 10­15% (conventional trailer) or king pin weight of 15­25% (fifth wheel trailer), and driver only (68 kg [150 lbs]). Consult your dealership (or the RV and Trailer Towing Guide provided by your dealership) for more detailed information. Tongue Load or Fifth Wheel King Pin Weight ­ refers to the amount of the weight that a trailer pushes down on a trailer hitch. Examples: For a 2268 kg (5000 lbs. ) conventional trailer, multiply 5000 by 0. 10 and 0. 15 to obtain a proper tongue load range of 227 to 340 kg (500 to 750 lbs. ). For an 5216 kg (11, 500 lbs. ) fifth wheel trailer, multiply by 0. 15 and 0. 25 to obtain a proper king pin load range of 782 to 1304 kg (1, 725 to 2, 875 lbs. ) Do not exceed the GVWR or the GAWR specified on the certification label. Do not use replacement tires with lower load carrying capacities than the originals because they may lower the vehicle's GVWR and GAWR limitations. Replacement tires with a higher limit than the originals do not increase the GVWR and GAWR limitations. 127 Driving Exceeding any vehicle weight rating limitation could result in serious damage to the vehicle and/or personal injury. Special loading instructions for owners of pickup trucks and utility-type vehicles For important information regarding safe operation of this type of vehicle, see the Preparing to drive your vehicle section in this chapter. [. . . ] Use of any fluid other than the recommended fluid may cause transmission damage. Add 118 ml (4 oz. ) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification EST-M2C118-A for complete refill of Visteon Traction-Lok rear axles. Add 237 ml (8 oz. ) of Additive Friction Modifier C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A for complete refill of Dana Limited Slip rear axles. ENGINE DATA Engine* Cubic inches Required fuel Firing order Ignition system Compression ratio 4. 6L V8 engine 281 87 octane 1-3-7-2-6-5-4-8 Coil on plug 9. 4:1 5. 4L V8 engine 330 87 octane 1-3-7-2-6-5-4-8 Coil on plug 9. 0:1 6. 8L V10 engine 415 87 octane 1-6-5-10-2-7-3-8-4-9 Coil on plug 9. 0:1 3 2 1 *Refer to the Power Stroke Direct Injection Turbo Diesel Owner's Guide Supplement for diesel engine information. 234 Maintenance and Specifications VEHICLE DIMENSIONS Van/wagon models (1) Overall height (2) Track front/rear E-150 E-250 E-350 2050 mm (80. 7 2118 mm (83. 4 2136 mm in) in) (84. 1 in) 1763 (69. 4)/1707 1763 1763 mm (67. 2 in) (69. 4)/1692 mm (69. 4)/1687 (66. 6 in) mm (66. 4 in) 2014 mm (79. 3 in) 3505 mm (138 in) Regular van, 5381 mm (211. 8 in) Extended, 5889 mm (231. 8 in) (3) Overall width (excluding mirrors) (4) Wheelbase (5) Overall length 235 Maintenance and Specifications 4 5 Cutaway/commercial stripped chassis models Dimension E-250 E-450 Super Duty Refer to Body Builder for specifications. 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