User manual FIELD CONTROLS 46261200

[. . . ] For power vented systems with a post purge device, the power venter and CAS operate for a period of time after the burner has shut off to purge remaining flue gases from the vent system. INSTALLATION SAFETY INSTRUCTIONS CAUTION: This device must be installed by a qualified installer in accordance with the manufacturer's installation instructions. This combustion air system must be installed by a qualified installer. "Qualified Installer" shall mean an individual who has been properly trained or a licensed installer. [. . . ] The position of the point along this line relative to the left and right borders of the region it falls into indicates the relative position that the balance weight of the VRV should be adjusted to. If the point falls near the leftward border of a region, then the VRV balance weight should be adjusted to it's minimum position. This corresponds to turning the balance weight screw as far counterclockwise as possible. EXAMPLE: An oil fired appliance firing at 1. 0 gph where the CAS unit needs to be placed 30 equivalent feet from the intake hood. From Diagram A or B, the point at 1. 0 gph on the "Oil Firing Rate" scale and 30 equivalent feet falls in the "4 inch Duct, Hood, and Orifice Ring" region. The left boundary is the edge of the graph, the right boundary is the diagonal line that says "4 inch Duct, Hood & Orifice Ring. " Therefore, place the Orifice Ring into the inlet on the CAS so that it sits on the ledge above the fan. It does not matter which way the Orifice Ring is turned as long as it is pushed down against the ledge completely. Install a VRV and the included 4x6 Increaser on top of the CAS unit and adjust the balance weight to 3/4 of the distance of it's full adjustment range from it's minimum setting. The minimum setting is with the balance weight turned all of the way counterclockwise. Table 1 Total Input of Appliance CAS-3 Oil (gph) 0. 50 0. 75 0. 90 1. 00 1. 25 1. 35 1. 55 1. 75 2. 00 2. 50 2. 75 3. 25 Maximum Equivalent Feet of Installation 4" Duct And Hood W/Restrictor HI 300 300 300 174 99 52 20 NA NA NA NA NA LOW 300 300 220 108 48 14 NA NA NA NA NA NA 4" Duct And 4" Intake Air Hood HI 300 300 300 232 152 102 68 45 16 NA NA NA LOW 300 300 220 118 63 32 13 NA NA NA NA NA 6" Duct And 6" Intake Air Hood HI 300 300 300 300 300 300 300 300 300 193 109 56 LOW 300 300 300 300 300 300 239 150 53 8 NA NA Page 3 HIGH SPEED SIZING CHART OIL INPUT FIRING RATE (gallons per hour) (1 gallon oil/hr = 140, 000 BTU/hr) 0. 00 300 0. 50 1. 00 1. 50 2. 00 2. 50 3. 00 3. 50 250 MAX. EQUIVALENT DUCT LENGTH (ft. ) 6" Duct & Hood 4" Duct & Hood 4" Duct, Hood, & Orifice 200 150 100 50 0 0 50 100 150 200 250 300 350 400 450 500 550 GAS INPUT FIRING RATE (1000 BTU/hr. ) Diagram A LOW SPEED SIZING CHART OIL INPUT FIRING RATE (gallons per hour) (1 gallon oil/hr = 140, 000 BTU/hr. ) 0. 00 300 0. 50 1. 00 1. 50 2. 00 2. 50 250 MAX. EQUIVALENT DUCT LENGTH (ft. ) 6" Duct & Hood 4" Duct & Hood 4" Duct & Hood w/ Orifice 200 150 100 50 0 0 50 100 150 200 250 GAS INPUT FIRING RATE (1000 BTU/hr. ) 300 350 400 Diagram B Page 4 INSTALLATION PLACEMENT OF THE CAS UNIT The motorized CAS unit should be located on a flat horizontal surface within the space of the appliance or appliances, and try to be within 3 feet of the combustion air intake of the appliance. Two mounting brackets are provided for securing the unit against a solid structure, such as a wall, column, or the side of the appliance itself. Use the included screws to attach the brackets to the CAS housing as shown in Figure 3. It is not required to use the brackets as long as the unit is located so that it may not be bumped, moved, or tipped over. The optional Vacuum Relief Valve (VRV) should be placed directly on the air inlet of the CAS unit if using 6" duct or if using 4" duct, should be placed above reducer. The VRV should be oriented so that the axis of the swinging gate is horizontal. ASSEMBLING THE WEIGHTS ON THE VRV Refer to Figure 2 to assemble the weight assembly, hex nut, and knurled nut to the VRV gate. After the weight is correctly positioned, tighten the hex nut against the gate to prevent the weight assembly from moving during operation. INTAKE AIR HOOD LOCATION The 4" galvanized vent hood should be located on an outside wall maintaining minimum clearances to other intake and exhaust vents in accordance with the National Fuel Gas Code, ANSI Z223. 1, manufacturer's recommendations and/or local codes which are applicable. The hood should be located at least 10 feet from a power vented exhaust outlet and should be on the same wall. INSTALLATION OF INTAKE AIR HOOD After determining the location of the vent hood, cut a 4-1/2 inch round or square hole in the wall. Take precautions to avoid interference with wiring or other plumbing in the wall to be cut. [. . . ] If further information or additional wiring diagrams are needed please consult Field Controls' technical support. INTERNAL WIRING CONNECTIONS FOR THE CAS UNIT Refer to Figure 4 for the internal wiring of the CAS-3 unit. Wire Key MOTOR MANUFACTURER McLean Engineering All Others WIRE COLOR W1 Black Brown W2 Blue Black W3 Brown Blue Figure 4 EXTERNAL WIRING CONNECTIONS Refer to Figures 5-9 for appropriate wiring method. Figure 5 ­ Chimney Vent Single Oil Fired System Page 6 Figure 6 ­ Riello Oil Fired System Figure 7 ­ Single Vent Oil Fired System Page 7 Figure 8 ­ Chimney Vent Two Oil Fired System with CAC-120 Page 8 Figure 9 - Figure 9 shows how the DIP-1 should be attached to the CAS. plastic tubing on the top of the CAS unit must be cut and a 3-way male barb TEE suitable for 3/16" I. D. tubing placed as shown in order to connect the DIP-1. MAINTENANCE 1. [. . . ]