User manual FERRARI 365 2PLUS2 SERVICE MANUAL 1973

[. . . ] . . . . . . . . . . . . . . . . 38-149 - Table of contents Prlnwd in Germany- XXXV, 1999 1 Volume III Table of contents 929 Disassembling Disassembling Disassembling Disassembling Disassembling and and and and and assembling assembling assembling assembling assembling secondaty pump . . . . . . . . . . . . . . . clutch K 2 . . . . . . . . . . . . . . . . . . 38-l 55 38-l 57 38-163 36-l 69 38-177 Differential I Transaxle system Removing and installing final drive . . . . . . . . . . . . . . . . . . . . . . Disassembling and assembling bearing assembly / Determining shims for bearing assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 39-l 01 39-107 39-113 39-l 19 thickness of 39-123 39-125 39-127 39-128 39-130 39-133 39-135 39-137 39-139 D39-201 l 2 Printed Table of contents In Genany - XXXV. [. . . ] ~ 1 : I , ( 1 Replace, install after checking axial play Check for wear ~ I1 One-way clutch outer race Thrust washer 1 I2 a 1 Tabsengage in plate carrier Replace !1I3 O-ring Plate carrier 1 1 I 'I4 L I a Printed in Germany VI I I, 1984 Disassembling and Assembling One-way Clutch 38 165 38 Automatic Transmission/Gears, Valve Body 365 2PLUS2 0 DISASSEMBLING AND ASSEMBLING ONE-WAY CLUTCH Disassembling 1. Remove snap ring and lift inner plate carrier K 2 with one-way clutch out of connecting carrier. I. Turn inner race of one-way clutch clockwise and pull out. counter- 2. Install cylindrical rollers in roller cage. Assembling Note: Check bearing surfaces and inner race of oneway clutch for wear. If bearing surface of cylindrical rollers on inner race of one-way clutch shows strong scoring or notching, replace the entire oneway clutch. Coat bearing surfaces and sliding surfaces with ATF. . *fip-!. p>~& zi- :I;*, . : 1 p+ *`I j-p$, ~, ~p s ri, . A / &`, , i 38-166 Disassembling and Assembling One-way Clutch Printed in Germany 365 2PLUS2 Automatic Transmission/Gears, Valve Body 38 3. Place outer race of one-way clutch on inner plate carrier and install roller cage in correct oosition. 6. Push cylindrical rollers against springs and apply Special Tool 9322 with bend facing out. Note: Install O-ring only after checking of one-way clutch. Install one-way clutch inner race while turning in direction of arrow. , . . , . *-`-7 J i . a i 2 3 5 38-178 Disassembling Clutch K 2 and Assembling Printed in Germany 365 2PLUS2 Automatic Transmission/Gears, Valve Body 38 T No. Description Qty. Removing F 1 2 3 Note When: Installing Redetermine thickness if necessary Check for burnt spots and bending Special Instructions Snap ring Outer mate 1. 5or5. 0mm thick :optional to adjust play) Inner plate (2. 1 mm thick) Check for burnt spots and wear. Check for burnt spots and bending 3. 0 or 3. 5 mm thick (optional to adjust play) 4 Outer mate 5 Outer plate (2 mm thick) Check for burnt spots and 6 Snap ring Iqemove with : ipecial Tool 9315 Install with Special Tool 9315 Check for correct fit . I Diaphragm spring X I !N late quantity fcx reinstallation Install with Special Tool 9317 I 19' 8 Spring Piston 1 L Printed in Germany VIII, 1984 Disassembling Clutch K 2 I ! 38 179 and Assembling 38 Automatic Transmission/Gears, Valve Body 365 2PLUS2 Description I Removing Seal 1 ~~~~ Note When: Instal!ing Position correctly, coat with ATF Coat with ATF, must not turn on its own Special Instructions 11 I Sea I 1 Plate Carrie1 1 - 38 180 Disassembling Clutch K 2 and Assembling Pttnted iv Germanv 365 2PLUS2 Automatic Transmission/Gears, Valve Body 38 DISASSEMBLING AND ASSEMBLING CLUTCH K2 Disassembling 1. Apply Special Tool 9315 on diaphragm spring and tighten until snap ring can be removed. 2. Install seal in piston that sealing lip faces down (direction of arrow). 2. Remove diaphragm spring and springs Note: The quantity of springs for clutch piston will vary. Install seal and make sure that seal does not turn on its own. PrinTed in Germany VIII, 1984 Disassembling and Assembling Clutch K2 38 181 38 Automatic Transmission/Gears, Valve Body 365 2PLUS2 4. Assemble set of plates as shown in layout drawing and install in plate carrier. Note: Place new inner plates in ATF about before installing. 1 hour Checking Play (0. 7 to 1. 2 mm) of Clutch: a Note: Coat seals and sliding surfaces on special tool with ATF. 1. Push up snap ring around entire periphery with a suitable screwdriver. 5 Install springs in piston and mount diaphragm spring that each spring is centered by a guide pin. 38. 182 Disassembling and Assembling Clutch K2 Prfnted m Germanv 365 2PLUS2 Automatic Transmission/Gears, Valve Body 38 2. Check play "A" with a feeler gauge blade. Note: Play "A" can be adjusted with a snap ring which is available in 3 thicknesses (2. 0 / 2. 5 / 3. 0 mm). [. . . ] Important: First clean the area around the pressure warning switch and cover it with lint-free cleaning cloths to trap the small amount of residual brake fluid that emerges. 2. If there is an electrical fault at the pressure warning switch, always replace the hydraulic pump relay (in the luggage compartment) as well. 12 i I a PSD diagnosiwTroubleshooting Printed in Germany - XXN, 1996 D39 - 257 Differential, transaxle svstem 365 2PLUS2 3. Attach plug to pressure warning switch (plug on the pomp side remains disconnected at this point). 5. If necessary, connect pressure gauge special tool 9509 -to the pressure reservoir and check the switching points of the pressure warning switch and also for leakage in the differential lock hydraulics. [. . . ]