User manual DINO POWER DP-6386

[. . . ] 12This machine should only be linked with 220V electricity, 380V electricity is prohibited, otherwise it will be burned 13Never pull the electric wire 14Never smoke when operating the machine 2Introduction of components and functions Motor Direct current motor, 220V, 50HZ, single phase motor Pressure Control Knob Controlling paint´pressure outlet Switch Controlling the power on or off Horizontal direction is for Prime state(ON) PRIME/SPRAY Valve Vertical direction is for Spraying(OFF) Oil Cup Siphon Hose Return Tube Cup for oiling(PLS oil or 45#super sewing machine oil Siphoning paints from bucket to the machine Paints or solvent flows from here in return state 3Operation Preparation before operation 1Tools: Tools 6 inch, 8 inch, 10 inch wrench ""Screwdriver Iron bucket Plastic bucket Agitator or stirring stick Preventive mask and uniform Brush Rag Electric meter Electric wire within 30 meters, 25mm² Electric pressure stabilizing device One each One Two One One One each One One One One roll One Quantity 2Preparation procedure 1Siphon Hose and Return Tube should be linked correctly and whirl tight 2Link 15 meter high pressure nylon paint tube to the outlet fitting and whirl tight 3Link FTX airless spray gun to the other end of paint tube with two wrenches and whirl tight 4Make sure the PRIME/SPRAY Valve is set horizontal state(ON) 5Inject 5-6 drops PLS oil at oil cup 6Check the voltage with a electric ammeter, and make sure it is between 200­250V(permitted by machine) 7Place the machine in a dry area at least 7. 5 meters away from the operation area. 3When it is used for the first time Because there is protective lubricating oil in new machine, you should use some soapsuds to wash it when using it for the first time, Follow the instructions as below: 1Put siphon hose in a clean water bucket added with little soapsuds 2Put Return Tube in a waste bucket 3Set the Pressure Control Knob middle pressure by which the machine could work(Don´t whirl too tight) 4Set the PRIME/SPRAY Valve horizontal 5Turn on the electricity 6Operate the machine to circulate the soapsuds until clean water flows out of the return tube 7Turn off the electricity Preparation before spraying Before spraying, make sure the paints is in harmonious proportion and is simply filtered, otherwise unpurified paints will cause wear and tear to the machine and reduce the machine´s life. Besides, circulate the special diluent, and then spray. Follow the instructions as below: 1Put siphon hose in a bucket full of special diluent or clean water 2Put return tube in a waste bucket 3Set Pressure Control Knob middle pressure by which the machine could work (Don´t whirl too tight) 4Set PRIME/SPRAY Valve horizontal 5Turn on electricity 6Let the machine work for 15-30 seconds, until clean diluent flow out of return tube 7Turn off electricity 8Set PRIME/SPRAY Valve vertical 9Turn on electricity 10Open safety guard 11Point the spray gun at the inside of waste bucket, pull the trigger until clean solvent flows out so that old solvent in paint tube and spray gun flows out 12Close safety guard(see upper picture) 13Slowly set Pressure Control Knob high pressure(Whirl tight) 14Carefully check every component whether it leaks, in that case, release the pressure according to the "pressure releasing procedure" then whirl tight where it leaks Spraying 1Put siphon hose into painting bucket 2put return tube into waste bucket 3Set Pressure Control Knob middle pressure by which the machine could work (Don´t whirl too tight) 4Set PRIME/SPRAY Valve horizontal 5Turn on electricity 6Make the machine work until the paints flow out of return tube 7Turn off electricity 8Remove return tube into painting bucket 9Set PRIME/SPRAY Valve vertical 10Turn on electricity 11Open safety guard 12Point spray gun at the inside of waste bucket, pull the trigger until paints spray out so that remnants solvent flows out 13Close safety guard 14Turn off electricity 15Load spray tip cover and spray tip, whirl tight 16Turn on electricity 17Slowly set Pressure Control Knob middle pressure or high pressure, try it somewhere else, and slowly increase paints pressure until paints are totally atomized, and then it can be operated Procedure of releasing pressure Warning Release pressure according to pressure releasing procedure, in the course of cleaning, maintenance, repair or interruption 1Close safety guard 2Turn on electricity 3Set Pressure Control Knob low pressure(whirl loose) 4Open safety guard, reverse the spray tip by 180º 5Point spray jet at the inside of paint bucket, pull the trigger release the pressure inside the machine and the tube 6Close safety guard 7Set PRIME/SPRAY Valve horizontal , let out all the remnants pressure Daily Maintenance Measures 1Before every operation, check whether electricity complies with requirements 2Before every operation, inject 5-6 drops PLS oil at oil cup 3After spraying, clean thoroughly machine and component. 4After cleaning, roll the soft pipe avoiding tying a knot 5In case of long-term setting aside, protective solution should be used to circulate inside the machine, in order to prevent component from being corroded, Finally let the machine siphon a little lubricating oil, and inject PSL oil or 45# sewing machine oil 4Spraying Technique The following techniques, if followed, will assure professional painting results. Hold the gun perpendicular to the surface and always at equal distance from the surface. Depending on the type of material, surface, or desired spray pattern, the gun should be held at a distance of 30 to 35 cm Move the gun either across or up and down the surface at a steady rate. Moving the gun at a consistent speed conserves material and provides even coverage. The correct spraying speed allows a full, wet coat of paint to be applied without runs or sags. Holding the gun closer to the surface deposits more paint on the surface and produces a narrower spray pattern. Holding the gun farther from the surface produces a thinner coat and wider spray pattern. If runs, sags, or excessive paint occur, change to a spray tip with a smaller orifice. If there is an insufficient amount of paint on the surface or you desire to spray faster, a large orifice tip should be selected. [. . . ] 9Turn off electricity 10Set PRIME/SPRAY Valve vertical and open safety guard. 12Pull the trigger and make solvent or clean water wash paints pipe and remnants paints inside the spray gun until clean solvent or clean water sprays out. 15Reverse the spray tip by 180º, keep pulling the trigger for 1-2 seconds(in order to clean spray tip), then unload the spray tip and its cover and then wash them with a brush(Take care that the spray tip contains a white seat and spray tip holder, pleease keep them in good perservation. 16Wipe the overall of the machine, Paints pipe and the spray gun with a nag containing solvent or clean water until the overall is totally clean without any paints. 17Inject 5-6 drops PLS oil at oil cup 18Put the machine in a dry, sanitary and ventilatory palce. 6 Repairs Before repairing, Please make sure where the fault is, Otherwise, unnecessary disassembly will severely affect the machine´s function and greatly reduce the machine´s life. Besides, in the course of repair, Please wear standard uniform and protective tools. Repair it in a bright and ventilatory place. and prepare a bucket of clean solvent. Clean the components at all times. Introduction of components of spray gun: Procedure of repairing siphon components Before the maintenance or repair, siphon hose and return tube should be unloaded, and then they can be repaired or maintained. Follow the instructions as below: 1 Whirl loose and unload six screws on the upper front cover with ""Screwdriver. 3Remove the Siphon Hose Clip, and take Siphon Hose out of the Foot Valve Housing. 4To facilitate the operation, incline the machine a little backward when taking siphon hose out. Procedure of repairing Ball Valve:Among all the components, Ball Valve is mostly likely to get blocked up for incomplete cleaning, which could cause abnormal operation. Therefore, it´s very important to clean and maintain the Ball Valve. The following is the procedure of disassembling the Ball Valve. 1Remove the whole pump with the wrench as well as Foot Ball Valve. 3Whirl loose the Upper Ball Valve and remove it from the Piston Rod with the wrench, check whether it is blocked up or it has any wear and tear. 4Check whether Foot Ball Valve is blocked up or has any wear and tear. Clean or replace it when necessary. 5Allow motor to cool. 1 The PRIME/SPRAY valve is in the SPRAY 1Rotate the PRIME/SPRAY valve clockwise to position. 2Check the siphon tube/suction set connection and tighten or re-tape the connection with Teflon tape. 3 Remove the pump filter element and clean. Remove the inlet screen and clean. 1Replace the spray tip following the instructions that came with the spray gun. 2Replace the spray tip with a tip that has a smaller orifice following the instructions that came with the spray gun. 3Turn the pressure control knob clockwise to increase the pressure setting. 3The pump filter and/or inlet screen is clogged. 1The spray tip is worn. 2The spray tip is too large. 3The pressure control knob is not set properly. The unit will not build or maintain 5Material flows from the return hose when the 5Clean or replace the PRIME/SPRAY valve. [. . . ] 4Add solvent to the material according to the manufacturer´s recommendations. 1Rotate the pressure control knob clockwise to increase the pressure setting. 2Connect the input voltage to the proper voltage for the unit. The unit lacks power. 8Parts Listing Parts Listing Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Description Siphon Hose Front cover W/Label Bearing Cover Eccentric Bearing T-slot Pump Wave Filter Gear Housing Power cord ON/OFF switch Pressure Control Knob Prime/Spray valve Electronic pressure control complete Fuse Filter Outlet Fitting Oil Washer Bearing Bearing Item 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Description Gear assembly Gasket 2 nd stage gear Screw Motor Front cover Screw Cord wrap Leg Screw PIC Handle Nut Motor Capacitors Shroud screw Shroud Motor fan Screw Motor cover 9Accessories Airless Tip Selection: Tips are selected by the orifice size and fan width. The proper selection is determined by the fan width required for a specific job and by the orifice size that will supply the desired amount of fluid and accomplish proper atomization. [. . . ]