User manual DINO POWER DP-6385

[. . . ] 12This machine should only be linked with 220V electricity, 380V electricity is prohibited, otherwise it will be burned 13Never pull the electric wire 14Never smoke when operating the machine 2Introduction of contents and data Motor Voltage Max. pressure Paint delivery Permanent magnet DC motor 1300w 220V­240V / 50hz, 110V/60Hz, 210bar/3050psi 2. 2 L/min Pressure Control Knob Mechanical paint pressure controlling Switch Controlling the power on or off Horizontal direction is for Prime state(ON) PRIME/SPRAY Valve Vertical direction is for Spraying(OFF) Oil Cup Siphon Hose Return Tube Standard accessories Cup for oiling(PLS oil or 45#super sewing machine oil Siphoning paints from bucket to the machine Paints or solvent flows from here in return state 1 airless pump machine 1 airless spray gun 1 high pressure hose 1 50cm extension pole 1 set repair kit 3Operation Preparation before operation 1Tools: Tools 6 inch, 8 inch, 10 inch wrench ""Screwdriver Iron bucket Plastic bucket Agitator or stirring stick Preventive mask and uniform Brush Rag Electric meter Electric wire within 30 meters, 25mm² Electric pressure stabilizing device One each One Two One One One each One One One One roll One Quantity 2Preparation procedure 1Siphon Hose and Return Tube should be connected correctly and screw tightly. 2Connect 15 meter high pressure hose to the outlet fitting and screw tightly. 3Connect airless spray gun to the other end of hose with two wrenches and screw tightly 4Make sure the PRIME/SPRAY Valve is set horizontal state(ON) 5Inject 5-6 drops PLS oil at oil cup 6Check the voltage with a electric ammeter , and make sure it is between 200­250V or 110V ­ 120V which is permitted by machine. [. . . ] 7When paint reaches the spray tip, spray a stest area to check the spray pattern 8Use the lowest pressure setting necessary to get a good spray pattern. If the pressure is too high, the spray pattern will be too light. If the pressure too low, tailing will appear or the paint will spatter out in gods rather than in a fine spray. 5Cleaning 1Let out the pressure and the paints inside the machine according to the "Pressure Releasing Procedure". 6Set Pressure Control Knob middle pressure (Don´t whirl too tight). 8Circulate the solvent inside the machine and let out the remnants paints until clean solvent or clean water flows out of Return Tube. 9Turn off electricity 10Set PRIME/SPRAY Valve vertical and open safety guard. 12Pull the trigger and make solvent or clean water wash paints pipe and remnants paints inside the spray gun until clean solvent or clean water sprays out. 15Reverse the spray tip by 180º, keep pulling the trigger for 1-2 seconds(in order to clean spray tip), then unload the spray tip and its cover and then wash them with a brush(Take care that the spray tip contains a white seat and spray tip holder, pleease keep them in good perservation. 16Wipe the overall of the machine, Paints pipe and the spray gun with a nag containing solvent or clean water until the overall is totally clean without any paints. 17Inject 5-6 drops PLS oil at oil cup 18Put the machine in a dry, sanitary and ventilatory palce. 6 Repairs Before repairing, Please make sure where the fault is, Otherwise, unnecessary disassembly will severely affect the machine´s function and greatly reduce the machine´s life. Besides, in the course of repair, Please wear standard uniform and protective tools. Repair it in a bright and ventilatory place. and prepare a bucket of clean solvent. Clean the components at all times. Introduction of components of spray gun: Procedure of repairing siphon components Before the maintenance or repair, siphon hose and return tube should be unloaded, and then they can be repaired or maintained. Follow the instructions as below: 1 Whirl loose and unload six screws on the upper front cover with ""Screwdriver. 3Remove the Siphon Hose Clip, and take Siphon Hose out of the Foot Valve Housing. 4To facilitate the operation, incline the machine a little backward when taking siphon hose out. Procedure of repairing Ball Valve:Among all the components, Ball Valve is mostly likely to get blocked up for incomplete cleaning, which could cause abnormal operation. Therefore, it´s very important to clean and maintain the Ball Valve. The following is the procedure of disassembling the Ball Valve. 1Remove the whole pump with the wrench as well as Foot Ball Valve. 3Whirl loose the Upper Ball Valve and remove it from the Piston Rod with the wrench, check whether it is blocked up or it has any wear and tear. 5Allow motor to cool. 1 The PRIME/SPRAY valve is in the SPRAY 1Rotate the PRIME/SPRAY valve clockwise to position. 2Check the siphon tube/suction set connection and tighten or re-tape the connection with Teflon tape. 3 Remove the pump filter element and clean. Remove the inlet screen and clean. 1Replace the spray tip following the instructions that came with the spray gun. 2Replace the spray tip with a tip that has a smaller orifice following the instructions that came with the spray gun. 3Turn the pressure control knob clockwise to increase the pressure setting. 3The pump filter and/or inlet screen is clogged. 1The spray tip is worn. 2The spray tip is too large. 3The pressure control knob is not set properly. The unit will not build or maintain 5Material flows from the return hose when the 5Clean or replace the PRIME/SPRAY valve. [. . . ] 4Add solvent to the material according to the manufacturer´s recommendations. 1Rotate the pressure control knob clockwise to increase the pressure setting. 2Connect the input voltage to the proper voltage for the unit. The unit lacks power. 8Parts Listing Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Description Inline-filter for surge tank Surge tank Surge tank seat Prime/Spray valve Front cover Piston guide/Slider assembly Self-lubricating bearing Pressure gage Piston pump kit Piston pump kit Piston rod Gasket Outlet valve cage Outlet valve ball Packing set Inlet valve ball Pump manifold / bottom pump Suction tube Pressure control knob Pressure control spring Number 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Description Pressure control rod On/off switch PIC electric control board/Relay Gear Box Housing Crankshaft/Gear assembly 2nd Stage Armature Gear Sealing gasket Motor front cover Capacitor Magnetic cylinder Bearing Motor Bearing Rear motor cover Electrical brush Fan Motor cover Cable Paint outlet fitting Feet 9Accessories Airless Tip Selection: Tips are selected by the orifice size and fan width. The proper selection is determined by the fan width required for a specific job and by the orifice size that will supply the desired amount of fluid and accomplish proper atomization. [. . . ]