Detailed instructions for use are in the User's Guide.
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____________________ Information in this manual is subject to change without notice. Reproduction in any manner whatsoever without the written permission of Dell Computer Corporation is strictly forbidden. Trademarks used in this text: Dell and the DELL logo are registered trademarks and Inspiron is a trademark of Dell Computer Corporation; MS-DOS is a registered trademark of Microsoft Corporation; Intel and Pentium are registered trademarks and MMX is a trademark of Intel Corporation; IBM is a registered trademark of International Business Machines Corporation. Other trademarks and trade names may be used in this document to refer to either the entities claiming the marks and names or their products. [. . . ] Some ZIFs (keyboard connector on the main board) may need to be lifted in the center.
.
Figure 4-10. Pull up gently on the movable part of the connector until the cable is released. To reconnect an interface cable to a ZIF connector, follow these steps: 1. Use the flat-blade screwdriver to open the movable part of the ZIF connector. Orient the end of the cable with the ZIF connector, and insert the end of the cable into the connector. To ensure a firm connection, make sure the ZIF connector is completely closed.
Removing and Replacing Parts
4-9
Exploded Views of Components and Assemblies
LCD panel assembly
latch
keyboard
heat sink
connector cover
hinge covers (2)
hard-disk drive diskette drive, secondary battery, CD-ROM drive, or DVD-ROM drive
base assembly
main battery
Figure 4-11. Exploded View--Computer
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Dell Inspiron 3000 Series Service Manual
.
front bezel
LCD panel
LCD panel flex cable
latch bobbin (adhered to LCD flex cable)
hinges (2)
back cover
inverter board
inverter board connector
Figure 4-12. Exploded View--12. 1-Inch LCD Assembly
Removing and Replacing Parts
4-11
front bezel LCD panel
LCD panel cable harness (captured by the bracket)
LCD-to-inverter cable EPE foam
latch
hinges (2)
back cover
inverter board cable inverter board
bracket
NOTE: The inverter board is installed with the component side down, next to the back cover.
Figure 4-13. Exploded View--13. 3-Inch LCD Assembly
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Dell Inspiron 3000 Series Service Manual
status display panel screws (3) palmrest assembly
connector cover
cover screws (6)
touch pad button board cable
I/R board cable touch pad button board I/R board
touch pad button board screw
I/R board screw speakers (2) touch pad plastic housings (2) speaker screws (2)
hard-disk drive heat sink screws (6) hard-disk drive heat sink
Figure 4-14. Exploded View--Palmrest Assembly
Removing and Replacing Parts
4-13
.
LVDS board (13. 3-inch LCD only) processor board
PC Card cage
I/O panel bracket
main board
audio board Kensington lock plate USB board
audio bezel IR lens
base assembly latch assembly memory module cover
Figure 4-15. Exploded View--Base Assembly
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Dell Inspiron 3000 Series Service Manual
Factory Repair Parts and Assemblies
This section contains a parts list and procedures for removing and replacing factory components and subassemblies. Dell does not recommend removal and replacement of these parts in the field. Table 4-1 lists the factory repair parts and assemblies available for the computer. The subsections in this chapter provide instructions for removing and replacing these parts and assemblies. An asterisk (*) identifies those parts or assemblies that are replaceable by a customer.
.
Table 4-1. Factory Repair Parts and Assemblies
Part or Assembly Name AC Adapter/Power Cables Order Name
AC Adapter, service kit* AC Adapter* Cable, power, U. S. Battery, main, service kit* Battery, main, 40-WH Battery, secondary* Battery, secondary Door, BIOS, service kit Door, BIOS BIOS, flash, service kit (M166ST, M200ST, M233ST, M233XT, M266XT) BIOS, flash, service kit (D233ST, D233XT, D266XT)
* Customer-replaceable unit (CRU)
CUS, ADPT, AC, EXT, 19V, I3000, US ADPT, AC, EXT, 19V, 45W, NBK, I3000 CORD, PWR, 110V, 6F, AC ADPT, US
Batteries
CUS, BTRY, MAIN, 40W, LIION, I3000 BTRY, MAIN, 40W, LIION, NBK, I1300 CUS, BTRY, 2ND, 40W, LIION, I3000 KIT, BTRY, 2ND, 40W, LIION, I1300
BIOS
CUS, DOOR, PLSTC, BIOS, NBK, I3000 DOOR, PLSTC, BTM, BIOS, NBK, I3000 CUS, FLASH, UPG, I3000
CUS, DSK, FLASH, BIOS, UPD, I3200
Removing and Replacing Parts
4-15
Table 4-1. Factory Repair Parts and Assemblies (continued)
Part or Assembly Name BIOS (continued) Order Name
Kit, BIOS flash (M166ST, M200ST, M233ST, M233XT, M266XT) Kit, BIOS flash (D233ST, D233XT, D266XT) Base (with battery), 166-MHz, 12. 1-inch LCD Assembly (with battery), 166-MHz Base (with battery), 200-MHz, 12. 1-inch LCD Assembly (with battery), 200-MHz Base (with battery), 233-MHz, 12. 1-inch LCD Assembly (with battery), 233-MHz Base (with battery), 233-MHz, 13. 3-inch LCD Assembly (with battery), 233-MHz Base (with battery), 266-MHz, 13. 3-inch LCD Assembly (with battery), 266-MHz Base (without battery), 166-MHz, 12. 1-inch LCD Assembly (without battery), 166-MHz Base (without battery), 200-MHz, 12. 1-inch LCD Assembly (without battery), 200-MHz
KIT, FLASH, BIOS, UPG, F3, I3000
KIT, DSK, FLASH, BIOS, UPG, I3200
Base Assembly
BASE, I3000, M166ST, FD, BTRY, AMF ASSY, NBK, I3000, M166ST, AMF BASE, I3000, M200ST, FD, BTRY, AMF ASSY, NBK, I3000, M200ST, AMF BASE, I3000, M233ST, FD, BTRY, AMF ASSY, NBK, I3000, M233ST, AMF BASE, I3000, M233XT, FD, BTRY, AMF ASSY, NBK, I3000, M233XT, AMF BASE, I3000, M266XT, FD, BTRY, AMF ASSY, NBK, I3000, M266XT, AMF BASE, NBK, I3000, M166ST, NO BTRY ASSY, NBK, I3000, M166ST, NO BTRY BASE, NBK, I3000, M200ST, NO BTRY ASSY, NBK, I3000, M200ST, NO BTRY
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Table 4-1. Factory Repair Parts and Assemblies (continued)
Part or Assembly Name Base Assembly (continued) Order Name
Base (without battery), 233-MHz, 13. 3-inch LCD Assembly (without battery), 233-MHz Base (without battery), 266-MHz, 13. 3-inch LCD Assembly (without battery), 266-MHz Board assembly, main IC, keyboard BIOS (M166ST, M200ST, M233ST, M266ST, M266XT) IC, keyboard BIOS (D233ST, D233XT, D266XT) Bracket, I/O Hinge block, right Hinge block, left Ground springs, PC Card cage Assembly, PC Card cage M166ST board assembly, Pentium 166-MHz Kit, thermal, M166ST M166ST processor board, Pentium 166-MHz M200ST board assembly, Pentium 200-MHz Kit, thermal, M200ST M200ST processor board, Pentium 200-MHz
BASE, NBK, I3000, M233XT, NO BTRY ASSY, NBK, I3000, M233XT, NO BTRY BASE, NBK, I3000, M266XT, NO BTRY ASSY, NBK, I3000, M266XT, NO BTRY
Main Board
SYS, PLN, TFT, SDRAM, I3000, WWD IC, BIOS, KYBD, NBK, I3000
IC, BIOS, KYBD, NBK, I3200 BRKT, MET, I/O, NBK, I3000 PLT, BRACE, HNG, LCD, RT, NBK, I3000 PLT, BRACE, HNG, LCD, LF, NBK, I3000 SPR, GND, CAGE, PCMCIA, NBK, I3000 ASSY, CAGE, MTL, PCMCIA, I3000 ASSY, CRD, PRCR, NBK, I3000, M166ST ASSY, CRD, THRM, PRC, NBK, I3000 PRM, 2PP166AES, 166M, MOBIL, PRO ASSY, CRD, PRCR, NBK, I3000, M200ST ASSY, CRD, THRM, PRC, NBK, I3000 PRM, 2PP200AES, 200M, MOBIL, PRO
Removing and Replacing Parts
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Table 4-1. Factory Repair Parts and Assemblies (continued)
Part or Assembly Name Main Board (continued) Order Name
M233ST board assembly, Pentium 233-MHz Kit, thermal, M233ST M233ST processor board, Pentium 233-MHz M233XT board assembly, Pentium 233-MHz Kit, thermal, M233XT M233XT processor board, Pentium 233-MHz M266XT board assembly, Pentium 266-MHz Kit, thermal, M266XT M266XT processor board, Pentium 266-MHz D233ST board assembly, Pentium II 233-MHz Kit, thermal, D233ST D233ST processor board, Pentium II 233-MHz D233XT board assembly, Pentium II 233-MHz Kit, thermal, D233XT D233XT processor board, Pentium II 233-MHz D266XT board assembly, Pentium II 266-MHz Kit, thermal, D266XT D266XT processor board, Pentium II 266-MHz
ASSY, CRD, PRCR, NBK, I3000, M233ST ASSY, CRD, THRM, PRC, NBK, I3000 PRM, 5PP233, 233M, MOBIL, COMPA ASSY, CRD, PRCR, NBK, I3000, M233XT ASSY, CRD, THRM, PRC, NBK, I3000 PRM, 5PP233, 233M, MOBIL, COMPA ASSY, CRD, PRCR, NBK, I3000, M266XT ASSY, CRD, THRM, PRC, NBK, I3000 PRM, 5PP266, 266M, MOBIL, COMPA ASSY, PRM, 5PP233, 233M, 512K, PII KIT, THRM, PRC, NBK, I3200, MOBILE PRM, 5PP233, 233M, 512K, PII ASSY, PRM, 5PP233, 233M, 512K, PII KIT, THRM, PRC, NBK, I3200, MOBILE PRM, 5PP233, 233M, 512K, PII ASSY, PRM, 5PP266, 266M, 512K, PII KIT, THRM, PRC, NBK, I3200, MOBILE PRM, 5PP266, 266M512K, PII
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Dell Inspiron 3000 Series Service Manual
Table 4-1. Factory Repair Parts and Assemblies (continued)
Part or Assembly Name CD-ROM Drive Order Name
CD-ROM drive, 20X, service kit* CD-ROM drive, 20X Button, eject Bracket, plastic Cover, plastic Cable, flex Door CD-ROM drive, 24X CD-ROM drive Screw Door Cover, plastic Bracket, plastic Cable, flex Diskette drive, internal/external, service kit* Diskette drive assembly Diskette drive Case, plastic Plate, top metal Plate, metal Plate, external metal Cable, flex
* Customer-replaceable unit (CRU)
CUS, CD, 680M, I, INT, 20X, I3000 ASSY, CD, 680M, I, INT, 20X, I3000 BTN, EJCT, MET, CD, 20X, NBK, I3000 BRKT, PLSTC, CD, 20X, NBK, I3000 CVR, PLSTC, CD, 20X, NBK, I3000 CBL, FLEX, CD, 20X, NBK, I3000 DOOR, PLSTC, CD, 20X, NBK, I3000 ASSY, CD, 680M, I, INT, 24X, TSHBA, I3000 CD, 680M, I, INT24X, TOSHIBA SCR, M2X0. 4+3FP-ZK DOOR, PLSTC, CD, 24X, NBK, I3000 CVR, PLSTC, CD, 24X, NBK, I3000 BRKT, PLSTC, CD, 20X, NBK, I3000 CBL, FLEX, CD, 24X, NBK, I3000
Diskette Drive Assembly
CUS, FD, INT/EXT, NBK, I3000 ASSY, FD, F3, INT/EXT, I3000, MITSU FD, 1. 44M, F3, 17MM, I3000, MITSUMI CVR, PLSTC, FD, NBK, I3000, MITSUMI PLT, MET, TOP, FD, NBK, I3000 PLT, MET, CONT, FD, NBK, I3000 PLT, MET, EXT, FD, NBK, I3000 CBL, FLEX, FD, NBK, I3000, MITSUMI
Removing and Replacing Parts
4-19
Table 4-1. Factory Repair Parts and Assemblies (continued)
Part or Assembly Name Order Name Diskette Drive Assembly (continued)
Cable, service kit* Cable, diskette drive
CUS, CBL, FD, INT/EXT, I3000, US KIT, CBL, FD, INT/EXT, I3000, US
Hard-Disk Drive Assemblies
Hard-disk drive, 2. 1-GB, service kit* CUS, HD, 2. 1G, I, 12. 5MM, IBM, I3000 Assembly, hard-disk drive, 2. 1-GB Hard-disk drive, 2. 1-GB Bracket, hard-disk drive Screws, bracket Insulator, metal SUBASSY, HD, 2. 1G, I, 12. 5MM, I3000 HD, 2. 1GB, I, F2, 12. 5MM, IBM, V2 BRKT, HD, PLSTC, 12. 5MM, STW SCR, M3. 0x0. 5x4, PHH, NPL INSUL, MET, BTM, HD, 12. 5MM, STW
Hard-disk drive, 3. 2-GB, service kit* CUS, HD, 3. 2G, I, 12. 5MM, IBM, I3000 Assembly, hard-disk drive, 3. 2-GB Hard-disk drive, 3. 2-GB Bracket, hard-disk drive Screws, bracket Insulator, metal Hard-disk drive, 4. 0-GB, service kit* Assembly, hard-disk drive, 4. 0-GB Hard-disk drive, 4. 0-GB Bracket, hard-disk drive Screws, bracket Insulator, metal
* Customer-replaceable unit (CRU)
SUBASSY, HD, 3. 2G, I, 12. 5MM, I3000 HD, 3. 2GB, I, 12. 5MM, NBK, IBM BRKT, HD, PLSTC, 12. 5MM, STW SCR, M3. 0x0. 5x4, PHH, NPL INSUL, MET, BTM, HD, 12. 5MM, STW CUS, HD, 4. 0G, I, 12. 5MM, IBM, I3000 SUBASSY, HD, 4. 0G, I, 12. 5MM, I3000 HD, 4. 0GB, I, 12. 5MM, NBK, IBM BRKT, HD, PLSTC, 12. 5MM, STW SCR, M3. 0x0. 5x4, PHH, NPL INSUL, MET, BTM, HD, 12. 5MM, STW
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Dell Inspiron 3000 Series Service Manual
Table 4-1. [. . . ] CAUTION: When reinstalling an IBM LCD cable, slide the cable underneath the ground strap in place and reapply the EMI tape. Remove grounding screw GS1 from the bracket.
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Dell Inspiron 3000 Series Service Manual
13. 3-Inch LCD Inverter Board
locating holes (2)
inverter board
connector CN1
LCD cable harness inverter cable
.
connector CN2 tabs (4)
Figure 4-47. 13. 3-Inch Inverter Board Removal
To remove the 13. 3-inch inverter board, follow these steps: 1. See "13. 3-Inch LCD Front Bezel" found earlier in this section. [. . . ]