User manual DAHON TOURNEY REAR DRIVE SYSTEM TECHNICAL SERVICE INSTRUCTIONS

[. . . ] Next, set the chain to the 12 smallest sprocket and repeat the above to make sure that the B-tension 1 adjustment screw pulley does not touch the 1 sprocket. Reinforced Connecting Pin · If it is necessary to adjust the length of the chain due to a change in the number of sprocket teeth, make the cut at some other place than the place where the chain has been joined using a reinforced connecting pin or an end pin. The chain will be damaged if it is cut at a place where it has been joined with a reinforced connecting pin or an end pin. · Check that the tension of the chain is correct and that the chain is not damaged. If the End Pin Link Pin tension is too weak or the chain is damaged, the chain should be replaced. [. . . ] If the chain is touching the 3rd sprocket and making noise, turn the outer casing adjustment barrel clockwise slightly to tighten it until the noise stops and the chain runs smoothly. Operate lever to change gears, and check that no noise occurs in any of the gear positions. For the best SIS performance, periodically lubricate all power-transmission parts. Guide pulley RD-FT30 Push in and tighten 5 mm Allen Key Technical Service Instructions SI-6KP0A Tightening torque: 8 - 10 N·m {70 - 86 in. Connection and securing of cable Rear Drive System Installation of the freewheel In order to realize the best performance, we recommend that the following combination be used. Series Gears Shifting lever Outer casing Rear derailleur Multiple freewheel Chain Bottom bracket cable guide Right 7 - gears SL-RS43-7 SIS40 RD-TX70/RD-TX50 RD-TX30 MF-TZ37/HG50 MF-HG37/TZ07 CN-HG50 SM-SP18/BT18 6 - gears SL-RS43-6 SIS40 RD-TX70/RD-TX50 RD-TX30/RD-TY18 MF-HG40-6/HG22 MF-TZ06 CN-HG50 SM-SP18/BT18 Tourney 7 - gears SL-RS43-7 SIS40 RD-TX70/RD-TX50 RD-TX30 RD-FT30 MF-TZ37/TZ07 MF-HG50 CN-HG50 SM-SP18/BT18 6 - gears SL-RS43-6 SIS40 RD-TX70/RD-TX50 RD-TX30/RD-TY18 RD-FT30 MF-HG40-6/HG22 MF-TZ06 CN-HG50 SM-SP18/BT18 Tightening torque: 30 N·m {260 in. lbs. } Connect the cable to the rear derailleur and, after taking up the initial slack in the cable, reattach to the rear derailleur as shown in the illustration. Secure the cable by pulling it with pliers with a force of 5 - 10 kg. Tightening torque: 5 - 7 N·m {44 - 60 in. lbs. } Note: Be sure that the cable is securely in the groove. To install Freewheel removal tool TL-FW30 Pull Replacing the inner cable Replace the inner cable by carrying out steps to as shown in the illustrations. To disassemble Groove Inserting the inner cable Insert the inner cable into the outer casing from the end with the marking on it. Apply grease from the end with the marking in order to maintain cable operating efficiency. Marking Chain length < GS > Add 2 links (with the chain on both the largest sprocket and the largest chainring) Largest chainring Largest chainring Cutting the outer casing < SS > Smallest sprocket Largest chainring When cutting the outer casing, cut the opposite end to the end with the marking. After cutting the outer casing, make the end round so that the inside of the hole has a uniform diameter. Attach the same outer end cap to the cut end of the outer casing. Outer end cap This service instruction explains how to use and maintain the Shimano bicycle parts which have been used on your new bicycle. For any questions regarding your bicycle or other matters which are not related to Shimano parts, please contact the place of purchase or the bicycle manufacturer. Chain Guide pulley Chain Tension pulley One Holland, Irvine, California 92618, U. S. A. Phone: +1-949-951-5003 Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222 3-77 Oimatsu-cho, Sakai, Osaka 590-8577, Japan Right angle to the ground Please note: specifications are subject to change for improvement without notice. XBC SZK Printed in Singapore General Safety Information WARNING · Use neutral detergent to clean the chain. Do not use alkali-based or acid based detergent such as rust cleaners as it may result in damage and/or failure of the chain. · Use the reinforced connecting pin only for connecting the narrow type of chain. · There are two different types of reinforced connecting pins available. If connecting pins other than reinforced connecting pins are used, or if a reinforced connecting pin or tool which is not suitable for the type of chain is used, sufficient connection force may not be obtained, which could cause the chain to break or fall off. Chain 9-speed super narrow chain such as CN-7701 / CN-HG93 8- / 7- / 6-speed narrow chain such as CN-HG50 / CN-IG51 Reinforced connecting pin Silver 6. 5mm Specifications Shifting lever Model number Gears SL-RS43-L SIS 3 - gears Installation of the front derailleur 1. · Read these Technical Service Instructions carefully, and keep them in a safe place for later reference. Front chainwheel Model number Front chainwheel tooth combination Crank arm length Pedal thread dimensions Bottom bracket cup thread dimensions Applicable front derailleur FC-TX71 FC-TY33 48T-38T-28T 170mm BC 9/16" X 20 T. P. I. (68, 73 mm) FD-C051 FD-C051/TY30 FD-C051/TY30 FC-TS38A FC-TX70 FC-TY40 42T-34T-24T 170mm BC 9/16" X 20 T. P. I. (68, 73 mm) FD-C050 FD-C050/TY10 FD-C050/TY10 FC-TS32 Chainwheel (largest chainring) 4. Top adjustment Set so that the clearance between the chain guide outer plate and the chain is 0 - 0. 5 mm. FD-TY30 / TY10 3. Secure using a 9 mm spanner (TY30, TY10) or a 5 mm Allen key (C051, C050). Chain guide Top adjustment screw Tightening torque: 5 - 7 N·m {44 - 60 in. [. . . ] lbs. } Inserting the inner cable Insert the inner cable into the outer casing from the end with the marking on it. Apply grease from the end with the marking in order to maintain cable operating efficiency. Tightening torque: 50 - 70 N·m {435 - 608 in. lbs. } Adapter Bottom Bracket Marking Tighten the low adjustment screw clockwise (about 1/2 turn). Tourney 7 - gears 3 - gears SL-RS43-L SIS40 FD-C051/FD-TY30 FD-C050/FD-TY10 FC-TX70/TC-TX71/FC-TY33 FC-TS38A/FC-TY40/FC-TS32 BB-UN26 CN-HG50 SM-SP18/BT18 SHI 6 - gears 3 - gears SL-RS43-L SIS40 Replacing the inner cable Replace the inner cable by carrying out steps to as shown in the illustrations. Cutting the outer casing When cutting the outer casing, cut the opposite end to the end with the marking. After cutting the outer casing, make the end round so that the inside of the hole has a uniform diameter. [. . . ]