User manual DAHON SRAM DUALDRIVE

[. . . ] Mission accomplished. Stand ard Fas t 4 DualDrive · December 2002 THE DUALDRIVE SYSTEM E DualDrive hub and cassette Super light shifting forces, load shiftable. Stand-still shifting (mode selector): easy re-start at a traffic light DualDrive single-sided shifter Simple gear indication: one view for all information. Intuitive logical shifting. DualDrive Clickbox Easy wheel removal: pre-adjusted gears for simplicity. DualDrive rear derailleur Light, precise shifting. Larger pivots, links and cages: increased rigidity and durability. DualDrive · December 2002 5 THE DUALDRIVE SYSTEM HOW LONG DID IT TA K E T O F I N I S H DUALDRIVE? A big team of 25 engineers from all around the world worked for two years on this project. [. . . ] » Repeat the two former steps until shifting and cable tension is accurate. » While turning the crank, shift the chain up and down the cassette several times to ensure that your derailleur is indexing smoothly. Index shifting adjustment: » Make sure the chain is located on the smallest sprocket. DualDrive · December 2002 9 MAINTENANCE AND CARE REMOVE AND FIT REAR WHEEL REMOVE REAR WHEEL » Rotate the twist shifter to the highest gear position (speed , , 7/8/9"). 7 7 8 9 9 » » Place thumb shift lever in hill riding mode. Unscrew shifting rod (1) FIT REAR WHEEL » Fit wheel in frame dropouts. Place retaining washers (2) on both sides of the axle ­ the serrations must bear against the dropout (washers with lugs: these must engage in the dropout slots). Screw shifting rod (1) into the hub axle and thigthen it with 0. 2 Nm (1. 8 in. The thumb shift lever must be positioned in the hill riding mode and Clickbox button must be pushed down. Bring Clickbox button back to initial setting by pushing it up from underneath. Check the gear settings. 8 » 9 » » 1 0, 2 Nm 2 10 DualDrive · December 2002 MAINTENANCE AND CARE C L E A N I N G A N D L U B R I C AT I O N CLEANING Your DualDrive components are well protected against adverse environmental influences. In order to avoid malfunction due to water penetration, pressurized jets (high pressure cleaners etc. ) should not be used when cleaning the bicycle. » When using the bike during the winter more frequent cleaning is necessary to prevent damage caused by de-icing salt. » Do not use solvants or corrosive materials to clean the components. Apply oil after chain is completely dried. 10 10 E 11 Lubricate the shifting joints regularly L U B R I C AT I O N » DualDrive hubs are provided with permanent lubrication and maintenance-free under normal conditions. » Regular lubrication will extend the chain's service life. 11 DualDrive · December 2002 11 MAINTENANCE AND CARE CABLE CHANGE CABLE CHANGE Leave the shifter on the handlebar. » Use only new high quality cable (stainless) and compressionless cable housing with end caps. Twist shifter (rear derailleur): » Detach the cable from the derailleur. the cable change sleeve the shifter fully the 13 Rotaterelease directionin(gear cable position "7/8/9"). Pull cable snug. 12 2 1 13 3 14 12 Install cable change sleeve (2) and fit screw (1). 12 5 4 DualDrive · December 2002 MAINTENANCE AND CARE CABLE CHANGE » Feed the cable through the new cable housing and frame stops. Thumb shifter (gear hub): Place thumb shift lever in hill riding mode. E 15 6 8 7 7 4 mm 2. 5 ­ 4 Nm 22 ­ 35 in. lbs. » Remove Clickbox from the axle (see Page 10). 15 Snap open Clickbox-cover (6) as shown. » Unscrew clamping bolt (7), hex wrench 4 mm. 14 Remove the shifter escape hatch (4). » Remove and discard the old cable. » Feed the new cable through the cable entry (5), the new cable housing and pull the cable snug. » Attach the escape hatch. R E PA I R W O R K Arrange for any work, which may become necessary on the DualDrive gear hub and shifter to be carried out by your qualified specialist dealer. [. . . ] Rue de l'industrie 01470 Serrières de Briord Tel. : +33 4 74 36 13 77 Fax: +33 4 74 36 15 14 I TA L I A A. M. G. Via Piave 10 23871 Lomagna (Como) Tel. : +39 039 5 30 11 67 Fax: +39 039 9 22 02 70 DEUTSCHLAND Epple Zweirad GmbH Mittereschweg 1 87700 Memmingen Tel. : +49 (0) 83 31 7 51 411 Fax: +49 (0) 83 31 7 51 450 Hermann Hartje KG Deichstraße 120-122 27318 Hoya/Weser Tel. : +49 (0) 42 51 81 12 40 Fax: +49 (0) 42 51 81 12 49 NEDERLAND Koch Kleeberg B. V. Dukdalfweg 25 1332 BJ Almere Tel. : +31 36 532 05 04 Fax: +31 36 532 25 48 Vertex Cycle Systems BV Delfweg 12 2211 VM Noordwijkerhout Tel. : +31 252 340611 Fax: +31 252 345030 E S PA Ñ A Casa Masferrer, s. a. San Julian, s/n E-08400 Granollers (Barcelona) Tel. : +34 9 38 46 60 51 Fax: +34 9 38 46 53 56 110 DualDrive · December 2002 ADDRESSES ÖSTERREICH KTM Fahrrad GmbH Harlochnerstrasse 13 5230 Mattighofen Tel. : +43 7742 409 10 Fax: +43 7742 409 172 UNITED KINGDOM Fisher Outdoor Leisure Plc Unit 8/9 Brick Knoll Park Ashley Road Industrial Estate Ashley Road St. [. . . ]