User manual DAHON INTER 8 HUB TECHNICAL SERVICE INSTRUCTIONS

[. . . ] Use whichever non-turn washers are suitable. Non-turn washer NOTE: You can shift gears while pedaling, but on rare occasions the pawls and ratchet inside the hub may produce some noise afterwards as part of normal gear shifting operation. The CJ-8S20 cassette joint should only be used with sprockets from 16T to 23T. If the wheel becomes stiff and difficult to turn, you should lubricate it with grease. Cassette joint CJ-8S20 JAPAN Fork end Mark/Color Right Left 5L / Brown 7L / Gray 6L / White 5L / Brown 5R / Yellow 7R / Black 6R / Silver 5R / Yellow Standard Reversed Reversed (full chain case) CJ-8S20 JAPAN Do not apply any grease to the inside of the hub, otherwise the grease will come out again. [. . . ] If the non-turn washers are installed to one side only, or if the hub nuts are not tightened sufficiently, the non-turn washer may fall out, which could cause the hub axle to rotate and the cassette joint to turn. This may then cause the handlebars to be accidentally pulled by the shifting cable, and an extremely serious accident could result. Place the non-turn washers onto the right side and left side of the hub axle. At this time, turn the cassette joint so that the projecting parts of the non-turn washers fit into the grooves of the fork ends. If this is done, the cassette joint can be installed so that it is almost parallel to the chainstay. Non-turn washer (for left side) Note: When installing a part such as a mudguard stay to the hub axle, install in the order shown in the illustration below. Cassette joint CJ- JA 8S PA N 20 CJ-8S20 JAPAN When securing the brake arm to the frame, be sure to securely tighten the clip screw and clip nut to the specified tightening torque. Use lock nuts with nylon inserts (self-locking nuts) for the clip nut. It is recommended that standard Shimano parts be used for the clip screw, clip nut and brake arm clip. If the clip nut comes off the brake arm, or if the clip screw or brake arm clip becomes damaged, the brake arm may rotate on the chainstay and cause the handlebars to jerk suddenly, or the bicycle wheel may lock and the bicycle may fall over, causing serious injury. 1. Install the driver cap to the driver on the right side of the hub body. Driver cap Mount the chain on the sprocket, and then set the hub axle into the fork ends. Hub axle Fork end Note the direction Tightening torque: 30 ­ 45 Nm {260 ­ 390 in. lbs. } Cap nut Non-turn washer Non-turn washer Washer Cap nut Mudguard stay Carrier stay If excessive force is applied to the brake arm, the wheel will become difficult to turn. Make sure that you don't apply excessive force when installing. Clip screw (M6 16 mm) SE GREA General Safety Information WARNING ­ To avoid serious injuries: Obtain and read the service instructions carefully prior to installing the parts. It is important to completely understand the operation of your bicycle's brake system. Improper use of your bicycle's brake system may result in a loss of control or an accident, which could lead to severe injury. Because each bicycle may handle differently, be sure to learn the proper braking technique (including brake lever pressure and bicycle control characteristics) and operation of your bicycle. This can be done by consulting your professional bicycle dealer and the bicycle's owners manual, and by practicing your riding and braking technique. These brake levers are equipped with a mode switching mechanism to make them compatible with cantilever brakes and Roller Brakes or V-Brakes with power modulator. SI-6J30A SB-8S20 BL-IM60 CJ-8S20 Disconnecting the shifting cable when removing the rear wheel from the frame Disconnect the cable from the cassette joint when removing the rear wheel from the frame. Installation of the shifting cable Use a shifting cable with one inner cable drum. the SIS-SP40 5. [. . . ] Please note: Specifications are subject to change for improvement without notice. to the frame with the outer casing 10 cm 10 cm 15 cm NOTE: For maximum performance we highly recommend Shimano lubricants and maintenance products. Parts are not guaranteed against natural wear or deterioration resulting from normal use. 2 22. 2 mm 3 Tighten 2 mm Allen key or #14 spoke 5 mm Allen key Note: If reusing the cable, refer to steps 7 to 9 in "Installation of the shifting cable". Outer casing bands CJ-8S20 JAPAN One Holland Irvine CA 92618 U. S. A. [. . . ]