User manual CHAMBERLAIN WD822KD 1-2 HP

[. . . ] 845 Larch Avenue Elmhurst, Illinois 60126-1196 www. chamberlain. com ® GARAGE DOOR OPENER Model WD822KD 1/2 HP For Residential Use Only Owner's Manual Please read this manual and the enclosed safety materials carefully!The door WILL NOT CLOSE unless The Protector System® is connected and properly aligned. The model number label is located on the left side panel of your opener. TABLE OF CONTENTS Introduction 2-7 Adjustment 27-29 Safety symbol and signal word review. . . . . . . . . . . . . . . . . . . . . . . . 2 Preparing your garage door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Tools needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Carton inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Hardware inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Adjust the travel limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Adjust the force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Test the safety reversal system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Test The Protector System® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Operation 30-34 Assembly 8-11 Assemble the rail and install the trolley . . . . . . . . . . . . . . . . . . . . . . 8 Fasten the rail to the motor unit and Install the idler pulley. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Install the belt and attach the belt cap retainer. . . . . . . . . 10 Set the tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Operation safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Using your garage door opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Using the wall-mounted door control . . . . . . . . . . . . . . . . . . . . . . . . 31 To open the door manually. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Care of your garage door opener. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Having a problem?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Diagnostic chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Installation 11-26 Programming 35-36 Installation safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Determine the header bracket location . . . . . . . . . . . . . . . . . . . . . 12 Install the header bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Attach the rail to the header bracket. . . . . . . . . . . . . . . . . . . . . . . . . 14 Position the opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Hang the opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Install the door control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Install the lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Attach the emergency release rope and handle . . . . . . . 18 Electrical requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Install The Protector System® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-22 Fasten the door bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-24 Connect the door arm to the trolley . . . . . . . . . . . . . . . . . . . . . 25-26 To add or reprogram a hand-held remote control . . . . . 35 To erase all codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 3-Button remotes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 To add, reprogram or change a Keyless Entry PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Repair Parts 37-38 Rail assembly parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Installation parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Motor unit assembly parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Accessories Repair Parts and Service Warranty 39 40 40 INTRODUCTION Safety Symbol and Signal Word Review This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual. WARNING Mechanical CAUTION WARNING WARNING Electrical WARNING CAUTION 2 When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them. [. . . ] ­ Fasten curved section to the door bracket in the same way, using the 5/16"x1-1/4" clevis pin. · Figure 3, Hole alignment alternative: ­ If holes in curved arm are above holes in straight arm, disconnect straight arm. ­ Find two pairs of holes that line up and join with bolts, lock washers and nuts. · Pull the emergency release handle toward the opener at a 45° angle so that the trolley release arm is horizontal. Trolley will re-engage automatically when opener is operated. Pulley 8" (20 cm) min. Trolley Stop Bolt Ring Fastener Inner Trolley Outer Trolley Clevis Pin 5/16"x1" Door Bracket Emergency Release Handle Straight Door Arm Clevis Pin 5/16"x1-1/4" Curved Door Arm Figure 1 Pulley 8" (20 cm) min. Trolley Stop Bolt Lock Washers 5/16" Nuts 5/16"-18 Bolts 5/16"-18x7/8" Door Bracket Figure 2 Pulley 8" (20 cm) min. HARDWARE SHOWN ACTUAL SIZE Trolley Stop Bolt Lock Washers Nuts 5/16" 5/16"-18 Nut 5/16"-18 Lock Washer 5/16" Ring Fastener Clevis Pin 5/16"x1" (Trolley) Clevis Pin 5/16"x1-1/4" (Door Bracket) Hex Bolt 5/16"-18x7/8" Bolts 5/16"-18x7/8" Cut this end Figure 3 25 ALL ONE-PIECE DOORS 1. Assemble the door arm, Figure 4: · Fasten the straight and curved door arm sections together to the longest possible length (with a 2 or 3 hole overlap). · With the door closed, connect the straight door arm section to the door bracket with the 5/16"x1-1/4" clevis pin. Adjustment procedures, Figure 5: · On one-piece doors, before connecting the door arm to the trolley, the travel limits must be adjusted. Limit adjustment screws are located on the left side panel as shown on page 27. · Open door adjustment: decrease UP travel limit - Turn the UP limit adjustment screw counter-clockwise 4 turns. - Manually raise the door to the open position (parallel to the floor), and lift the door arm to the trolley. The arm should touch the trolley just in back of the door arm connector hole. Refer to the fully open trolley/door arm positions in the illustration. · Closed door adjustment: decrease DOWN travel limit - Turn the DOWN limit adjustment screw clockwise 4 complete turns. Door Bracket Ring Fastener Lock Washers 5/16" Nuts 5/16"-18 Clevis Pin 5/16"x1-1/4" Straight Arm Bolts 5/16"-18x7/8" Curved Door Arm Figure 4 - Press the Door Control push button. The arm should touch the trolley just ahead of the door arm connector hole. Refer to the fully closed trolley/door arm positions in the illustration. Connect the door arm to the trolley: · Close the door and join the curved arm to the connector hole in the trolley with the remaining clevis pin. If the door has a slight "backward" slant in full open position as shown in the illustration, decrease the UP limit until the door is parallel to the floor. NOTE: When setting the up limit on the following page, the door should not have a "backward" slant when fully open as illustrated below. A slight backward slant will cause unnecessary bucking and/or jerking operation as the door is being opened or closed from the fully open position. Figure 5 Inner Trolley Outer Trolley Door Arm Emergency Release Handle Closed Door Inner Trolley Outer Trolley Correct Angle Open Door Door with Backward Slant (Incorrect) 26 ADJUSTMENT STEP 1 Adjust the UP and DOWN Travel Limits Limit adjustment settings regulate the points at which the door will stop when moving up or down. · Does the door stay closed and not reverse unintentionally when fully closed?If your door passes both of these tests, no limit adjustments are necessary unless the reversing test fails (Adjustment Step 3, page 29). [. . . ] To order call: 1-800-528-9131. 945CB CLLAD Remote Light Control: Enables homeowner to turn on a lamp, television or other appliance from their car with their garage door opener remote or from anywhere in their home with an additional Chamberlain Security® remote. LOCK LIGHT 935CB LOCK LIGHT CLDM1 39 CHAMBERLAIN SERVICE IS ON CALL ® HOW TO ORDER REPAIR PARTS Selling prices will be furnished on request, or parts will be shipped at prevailing prices and you will be billed accordingly. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: · PART NUMBER · PART NAME · MODEL NUMBER ADDRESS ORDERS TO: THE CHAMBERLAIN GROUP, INC. Country Club Road Tucson, Arizona 85706 SERVICE INFORMATION TOLL FREE NUMBER: OUR LARGE SERVICE ORGANIZATION SPANS AMERICA INSTALLATION AND SERVICE INFORMATION IS AS NEAR AS YOUR TELEPHONE. SIMPLY DIAL OUR TOLL FREE NUMBER: 1-800-528-9131 www. chamberlain-diy. com For professional installation, parts and service, contact your local CHAMBERLAIN dealer. [. . . ]