User manual CHAMBERLAIN HJ

[. . . ] "A" 2 INSTALL OPERATOR CAUTION TO AVOID DAMAGE TO DOOR AND OPERATOR, MAKE ALL DOOR LOCKS INOPERATIVE. IF THE DOOR LOCK NEEDS TO REMAIN FUNCTIONAL, INSTALL AN INTERLOCK SWITCH. DO NOT CONNECT ELECTRIC POWER UNTIL INSTRUCTED TO DO SO. WARNING KEEP DOOR BALANCED. DOORS, DOOR SPRINGS, CABLES, PULLEYS, BRACKETS AND THEIR HARDWARE MAY BE UNDER EXTREME TENSION AND CAN CAUSE SERIOUS PERSONAL INJURY. [. . . ] If door does not move in the correct direction, check for improper wiring at control station or between operator and control station. If the operator is single phase and control station wiring is correct, exchange the red and orange wires of the MOTOR CABLE at the motor end. If operator is three phase and control station wiring is correct, exchange any two of the three incoming power leads. If electrical problems persist, call our Toll Free number (1-800-528-6563) for assistance. WARNING INSTALL THE CONTROL STATION WHERE THE DOOR IS VISIBLE, BUT AWAY FROM THE DOOR AND ITS HARDWARE. IF CONTROL STATION CANNOT BE INSTALLED WHERE DOOR IS VISIBLE, OR IF ANY DEVICE OTHER THAN THE CONTROL STATION IS USED TO ACTIVATE THE DOOR, A REVERSING EDGE MUST BE INSTALLED ON THE BOTTOM OF THE DOOR. FAILURE TO INSTALL A REVERSING EDGE UNDER THESE CIRCUMSTANCES MAY RESULT IN SERIOUS INJURY OR DEATH TO PERSONS TRAPPED BENEATH THE DOOR. Control Station OPEN Push Buttons WARNING CLOSE TO PREVENT ENTRAPMENT DO NOT START DOOR DOWNWARD UNLESS DOORWAY IS CLEAR STOP WARNING Notice 5 ADJUST LIMITS WARNING TO AVOID SERIOUS PERSONAL INJURY OR DEATH FROM ELECTROCUTION, DISCONNECT ELECTRIC POWER BEFORE MANUALLY MOVING LIMIT NUTS. MAKE SURE THE LIMIT NUTS ARE POSITIONED BETWEEN THE LIMIT SWITCH ACTUATORS BEFORE PROCEEDING WITH ADJUSTMENTS. Adjust open limit nut so that door will stop in open position with the bottom of the door even with top of door opening. Be sure close limit actuator is engaged as door fully seats at the floor. If other problems persist, call our toll-free number for assistance - 1-800-528-6563. Press Travel Nut Retainer Down Toward Frame TO DISENGAGE. Open Limit Nut Close Limit Nut Travel Nut Retainer OPEN CLOSE SLS OLS Actuator CLS Open Limit Switch Close Limit Switch 6 NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his own expense. MEMO: 7 ADJUST CLUTCH Adjust clutch so that it is tight enough to open and close the door but will slip when the door meets an obstruction. CAUTION: The adjustable friction clutch is NOT an automatic reversing device. An electric or pneumatic reversing edge can be added to bottom edge of door if desired. Adjusting Nut Spring Clutch Plate Clutch Pad Jam Nut Washer Clutch Pulley CONNECT REVERSING EDGE DEVICE (OPTIONAL) WARNING IF CONTROL STATION CANNOT BE INSTALLED WHERE DOOR IS VISIBLE, OR IF ANY DEVICE OTHER THAN THE CONTROL STATION IS USED TO ACTIVATE THE DOOR, A REVERSING EDGE MUST BE INSTALLED ON THE BOTTOM OF THE DOOR. FAILURE TO INSTALL A REVERSING EDGE UNDER THESE CIRCUMSTANCES MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH TO PERSONS TRAPPED BENEATH THE DOOR. The operator has been pre-wired to accept connection of a reversing edge device (Figure 5, page 4). Connect the normally open contacts to terminals T4 and T8 on the low voltage terminal block. A cut-off switch will de-activate the safety device during the last few inches of the door's downward travel. MAINTENANCE SCHEDULE: Check at the intervals listed in the following chart. ITEM Drive Chain PROCEDURE Check for excessive slack. Lubricate. * Check set screw tightness Check & adjust as required Check condition & tension Check & tighten as required Check & operate Check for wear & lubricate q EVERY 3 MONTHS q q q q q q EVERY 6 MONTHS EVERY 12 MONTHS Sprockets Clutch Belt Fasteners Manual Disconnect Bearings & Shafts F Use SAE 30 Oil (Never use grease or silicone spray). s Inspect and service whenever a malfunction is observed or suspected. s CAUTION: BEFORE SERVICING, ALWAYS DISCONNECT OPERATOR FROM POWER SUPPLY. HOW TO ORDER REPAIR PARTS OUR LARGE SERVICE ORGANIZATION SPANS AMERICA INSTALLATION AND SERVICE INFORMATION ARE AVAILABLE 6 DAYS A WEEK CALL OUR TOLL FREE NUMBER ­ 1-800-528-6563 HOURS 7:00 TO 3:30 p. m. (2) Brake Drum (1) Brake Pivot Stud (3) Brake Spacer (4) Conduit Assy. HJ-Series (1) Cover (1) Dome Plug (1) 9 SOLID STATE SINGLE PHASE WIRING DIAGRAM Yellow White White OPEN NC LIMIT SWITCH NO C White Blue White Yellow Red NC SENSING LIMIT NO SWITCH C CLOSE LIMIT NO SWITCH C OVERLOAD PROTECTOR Black NC Blue Red White White Black Blue Yellow Orange Orange White* Red Black Black MOTOR *THIS WIRE NOT USED E10 E12 Q10 E14 E17 E20 E8 POWER INDUCTOR Q11 WITH POWER INDUCTOR Q7 Q8 Q9 Black E18 E11 E13 E15 E9 E16 E19 Red Red Orange White Black White Neutral 115 V 208-230V, 1Ø Hot 115V 208-230V, 1Ø Black Black Red Orange TO MECHANICAL BRAKE Red Yellow White Blue Red E1 White P1- P2- P3- P4- E2 L2 H L1 N GND L3 U1 E4 Black E21 P75 Black 115V Orange 208-230V White Orange 115V Black 208-230V XMFR SECONDARY Blue 1 ON OFF E7 Yellow Red White E3 1234 Black Blue Yellow E6 LINE 4 TB1- 1 2 3 4 5 6 7 8 9 10 TRANSFORMER Gry. /Wht. Yellow P6- Brown 1 Remove Jumper to Install Interlock 3 Open / Close Blue Open Close Stop Yellow LOAD 1 2 Blue Yellow RADIO CONTROL Sensing Device Internal Interlock (when used) 10 STANDARD POWER AND CONTROL CONNECTION DIAGRAM (Solid State Board CDO - 115V, 208-230V, 1Ø) L1 N L2 H L3 Neutral 115V, 208-230V, 1Ø Hot 115V, 208-230V, 1Ø TB1- 1 Remove Jumper to Install Interlock 2 3 4 5 6 7 8 9 10 Open Close Open / Close Stop GND 1 2 3 Sensing Device RADIO CONTROL (24V dc only) The Chamberlain Group, Inc. [. . . ] 1B3727 41K4304 1B3796 1B4681 1C4691 1B4683 11A012 12B552 31A388 155B16 133A182 171A411 216A184 216A191 158A49 184A109 180B133 QTY. Wire Harness Limit Switch Flanged Sleeve Bearing Limit Bracket Dome Plug Heat Sink Limit Nut 1/2" Screw 4/40 x 1-1/2" Pan Head Thrust Washer Washer, Spring Curved Retaining Ring 3/8" Spacer - Stand Off - Round Limit Switch REPAIR PARTS SOLID STATE ELECTRICAL BOX 1/3 HP, 115V, 1 PHASE 123D121 ITEM M 18 19 20 21 PART NO. 1D4650 180C104-3 204B134 180B159-0 180B159-1 180B159-2 180B159-3 180B159-4 180B159-5 180B159-9 1B4682 1B4824 DESCRIPTION Motor PCB Assy. Overload 2. 8 - 4. 4A* Transformer 115V/230V Overload 3. 5A Overload 5A Overload 7A Overload 8A Overload 10A Overload 15A Overload 12A Radio Control Harness Inductor Power Assy. [. . . ]